HVAC Monitoring With ML Fault Detection and Repair Feedback

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Solution Overview

Problem

HVAC systems lack efficient monitoring and alerting mechanisms that allow for automatic detection of issues and proactive maintenance, leading to potential equipment failures and increased costs due to delayed repairs.

Innovation Solution

A monitoring system utilizing machine-learning models to analyze sensor data from HVAC systems, detecting malfunctions, and communicating with central stations to alert homeowners and dispatch technicians for repairs, while also refining its models based on user feedback and performance data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If HVAC systems use traditional monitoring methods, then device complexity is reduced, but reliability deteriorates due to lack of automatic detection and proactive maintenance

Engineering Contradiction:
ImproveHVAC system reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The HVAC system performs self-diagnosis by automatically monitoring its own operational parameters (temperature, pressure, airflow) and comparing them against expected ranges. The system can detect anomalies and trigger maintenance alerts without external intervention, enabling proactive maintenance before failures occur.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The monitoring system continuously collects data from sensors throughout the HVAC system, processes this information through analytics algorithms, and provides feedback to operators via alerts and notifications. This closed-loop feedback mechanism enables real-time detection of degradation patterns and predictive maintenance scheduling.

Inventive Principle:
Principle #23Feedback

2Productivity

If HVAC systems implement comprehensive monitoring and alerting, then productivity is improved through reduced downtime, but device complexity increases

Engineering Contradiction:
ImproveHVAC system productivityVSAvoidmonitoring system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system performs preliminary diagnostics and maintenance scheduling before actual system failures occur. By analyzing trends in operational data, the system can predict potential failures and schedule maintenance during optimal times, minimizing disruption to productivity while avoiding emergency repairs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The monitoring system acts as an intermediary layer between the physical HVAC equipment and the maintenance operations. It translates complex sensor data into actionable insights, prioritizes alerts based on severity, and coordinates maintenance scheduling, thereby simplifying the overall system architecture while maintaining high productivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the system collects and analyzes extensive sensor data, then measurement precision is improved for detecting HVAC issues, but loss of information increases due to data management challenges

Engineering Contradiction:
ImproveHVAC issue detection precisionVSAvoidsensor data management loss
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The system extracts only the most relevant features and parameters from the vast sensor data stream for analysis. Instead of processing all raw data, it identifies and focuses on key indicators of HVAC system health (temperature differentials, pressure trends, airflow patterns), reducing data management burden while maintaining detection precision.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system transforms raw sensor readings into meaningful operational parameters and performance metrics. By converting individual sensor measurements into aggregated system-level parameters (e.g., overall equipment effectiveness, degradation indices), it preserves critical information while reducing data volume and management complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11874007B2HVAC service performance
Publication Date: 2024.01.16 ALARM COM INC
  • US11874007B2 patent drawing
  • US11874007B2 patent drawing
  • US11874007B2 patent drawing

AI summary

A monitoring system is configured to monitor a property. The system includes a sensor that is configured to generate sensor data that reflects an attribute of the property. The system further includes an HVAC system that is configured to generate and provide conditioned air to the property and that is configured to generate HVAC system data that reflects an attribute of the HVAC system. The system includes a monitor control unit that is configured to determine that the HVAC system is likely malfunctioning. The control unit is configured to receive the sensor data. The control unit is configured to determine that the HVAC system is likely operating correctly. The control unit is configured to determine a cause of the HVAC system transitioning from likely malfunctioning to likely operating correctly. The control unit is configured to update a model that is configured to identify causes of HVAC system malfunctions.