Filter assembly for HVAC apparatus

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Solution Overview

Problem

HVAC systems face challenges in preventing air bypass around filters, leading to reduced filtration efficiency and particulate accumulation in heat exchangers, which affects system performance.

Innovation Solution

An adjustable compressive member is used to engage the filter in an HVAC system, ensuring a secure seal on both the upstream and downstream sides, preventing air bypass and particulate entry into the heat exchanger.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a filter is installed in an HVAC system without a compressive member, then the filter can be easily installed and removed, but air bypasses the filter leading to reduced filtration efficiency

Engineering Contradiction:
Improvefiltration efficiencyVSAvoidfilter assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The compressive member is made movable between a first position during installation where it does not engage the filter, and a second position during operation where it engages the filter to prevent bypass. This dynamic adjustment allows the system to achieve both easy installation (when compressive member is retracted) and reliable filtration (when compressive member is engaged), resolving the contradiction between reliability and device complexity.

Inventive Principle:
Principle #15Dynamics

2Reliability

If air bypasses the filter in an HVAC system, then the filter assembly structure is simple, but particulate matter accumulates in the heat exchanger affecting system performance

Engineering Contradiction:
Improvesystem performanceVSAvoidfilter assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The movable compressive member dynamically engages the filter perimeter to seal against bypass paths, ensuring all air passes through the filter media. This prevents particulate accumulation in the heat exchanger and maintains system performance, while the member can be retracted to simplify the overall structure when not in use.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a compressive member is added to engage the filter and prevent bypass, then filtration efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvefiltration efficiencyVSAvoidfilter assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The compressive member is designed to be movable rather than permanently engaged, allowing it to be positioned only when needed for sealing. This reduces the effective complexity of the assembly during installation and maintenance while providing reliable filtration during operation, thus resolving the contradiction between reliability improvement and device complexity increase.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10641520B2Filter assembly for HVAC apparatus
Publication Date: 2020.05.05 OMACHRON INTELLECTUAL PROPERTY INC
  • US10641520B2 patent drawing
  • US10641520B2 patent drawing
  • US10641520B2 patent drawing

AI summary

An HVAC system that utilizes an air-to-air heat exchanger includes an HVAC ductwork section including a fan, and a filter assembly in fluid flow communication with the HVAC ductwork section. The filter assembly has a filter compartment having an opening oriented generally transverse to a direction of air flow through the filter assembly. A compressive member is provided on at least a portion of a perimeter extending around the opening. The compressive member is adjustable between an installation configuration in which the compressive member is spaced from a position that is to be occupied by a filter when the filter is installed in the filter compartment and an installed configuration in which the compressive member engages at least a portion of one of an upstream and a downstream face of the filter when the filter is positioned in the filter compartment.