Systems and methods for predicting HVAC filter change using temperature measurements

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Solution Overview

Problem

HVAC systems face challenges in determining the optimal replacement time for air filters due to varying runtime based on seasonal usage, leading to either premature or prolonged filter replacement.

Innovation Solution

A system utilizing temperature sensors to estimate filter replacement status by correlating air output temperature with time, calculating a Total Runtime Value, and comparing it to a Baseline Value to determine the remaining filter life, allowing for accurate and timely filter replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If filter replacement is based on fixed calendar intervals, then replacement scheduling is simple, but filter replacement may be premature or prolonged relative to actual runtime

Engineering Contradiction:
Improvefilter replacement scheduling simplicityVSAvoidfilter replacement timing accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent replaces the mechanical/calendar-based filter replacement scheduling system with a temperature-based monitoring and calculation system. Temperature sensors continuously measure HVAC system operation, and a processor calculates actual runtime to determine optimal filter replacement timing, substituting simple calendar intervals with precise runtime-based scheduling.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system implements feedback by continuously monitoring HVAC system temperature to detect actual operation periods, calculating cumulative runtime, and using this information to dynamically adjust filter replacement scheduling. This feedback loop ensures replacement timing accurately reflects actual filter usage rather than following fixed calendar intervals.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If filter replacement is based on actual runtime, then filter replacement timing accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvefilter replacement timing accuracyVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses temperature as an intermediary parameter to infer HVAC system operation status. Rather than directly monitoring complex system states or installing multiple sensors, the system measures temperature changes that correlate with system operation, using this intermediate measurement to calculate runtime and determine filter replacement timing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system monitors changes in temperature parameters over time to detect HVAC system operation cycles. By tracking temperature variations and calculating the duration of temperature changes above or below threshold values, the system derives actual runtime information without requiring direct access to system control signals or complex instrumentation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise estimation of air filter replacement needs, reducing unnecessary replacements and extending filter life by considering actual HVAC system operation patterns, rather than relying on fixed calendar intervals.

Implementation Method 1

obtaining data correlated with the temperature of air outputted by the HVAC system as a function of time

Methodology Applied
Scientific EffectTemperature measurement:

Data Source

PatentUS11060747B2Systems and methods for predicting HVAC filter change using temperature measurements
Publication Date: 2021.07.13 3M INNOVATIVE PROPERTIES CO
  • US11060747B2 patent drawing
  • US11060747B2 patent drawing
  • US11060747B2 patent drawing

AI summary

Systems and methods for estimating a replacement status of an air filter in an HVAC system, based on obtaining data correlated with the temperature of air outputted by the HVAC system as a function of time.