A method of operating an HVAC system

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Solution Overview

Problem

Existing HVAC systems with thermal energy sources and transfer devices often operate suboptimally, leading to frequent interruptions, reduced efficiency due to unnecessary fluid flow, and system breakdowns caused by freezing and condensation.

Innovation Solution

A method and system utilizing a flow regulating device to manage the fluid flow rate between the thermal energy source and transfer device, maintaining a target temperature difference and ensuring operational thresholds to prevent damage and optimize energy transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the fluid flow rate is increased to meet thermal energy demand, then the thermal energy transfer is improved, but energy wastage increases due to unnecessarily high fluid flow

Engineering Contradiction:
Improvethermal energy transferVSAvoidenergy wastage
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The flow regulating device dynamically adjusts the fluid flow rate based on real-time temperature measurements and thermal energy demand, transitioning from static to dynamic flow control. This enables the system to optimize thermal energy transfer while minimizing energy wastage by matching flow rate to actual demand conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback control by continuously measuring supply and return temperatures and using these measurements to regulate the fluid flow rate. The flow regulating device receives temperature signals and adjusts flow accordingly, creating a closed-loop control system that prevents both energy wastage and insufficient thermal transfer.

Inventive Principle:
Principle #23Feedback

2Loss of energy

If the fluid flow rate is reduced to minimize energy wastage, then energy efficiency is improved, but the thermal energy transfer becomes insufficient

Engineering Contradiction:
Improveenergy efficiencyVSAvoidthermal energy transfer
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The flow regulating device dynamically adjusts the fluid flow rate based on real-time temperature measurements and thermal energy demand, transitioning from static to dynamic flow control. This enables the system to optimize thermal energy transfer while minimizing energy wastage by matching flow rate to actual demand conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback control by continuously measuring supply and return temperatures and using these measurements to regulate the fluid flow rate. The flow regulating device receives temperature signals and adjusts flow accordingly, creating a closed-loop control system that prevents both energy wastage and insufficient thermal transfer.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If the fluid flow rate is not regulated, then the system operation is simple, but system breakdowns occur due to freezing and condensation

Engineering Contradiction:
Improvesystem operation simplicityVSAvoidsystem reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The flow regulating device automatically regulates fluid flow based on temperature measurements without requiring manual intervention. The system monitors supply and return temperatures and self-adjusts the flow rate to prevent freezing and condensation, making the reliability enhancement transparent and easy to operate.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements feedback control by continuously measuring supply and return temperatures and using these measurements to regulate the fluid flow rate. The flow regulating device receives temperature signals and adjusts flow accordingly, creating a closed-loop control system that prevents both energy wastage and insufficient thermal transfer.

Inventive Principle:
Principle #23Feedback

4Reliability

If the flow regulating device actively controls fluid flow, then operational reliability is improved, but device complexity increases

Engineering Contradiction:
Improveoperational reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system implements feedback control by continuously measuring supply and return temperatures and using these measurements to regulate the fluid flow rate. The flow regulating device receives temperature signals and adjusts flow accordingly, creating a closed-loop control system that prevents both energy wastage and insufficient thermal transfer.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The flow regulating device acts as an intermediary component between the thermal energy source and the thermal energy transfer device, managing fluid flow based on temperature conditions. This intermediary function isolates the complexity of active control to a single device while maintaining simple operation at the system level.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the operational reliability and efficiency of HVAC systems by minimizing interruptions and preventing breakdowns, while optimizing energy transfer and reducing energy wastage.

Implementation Method 1

a flow regulating device arranged to regulate a flow rate of a fluid between the thermal energy source and the thermal energy transfer device

Methodology Applied
Scientific EffectFluid flow regulation:

Implementation Method 2

a thermal energy transfer device using a flow regulating device arranged such as to be able to transfer thermal energy to or from the environment

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS20240353140A1A method of operating an HVAC system
Publication Date: 2024.10.24 BELIMO HOLDING AG
  • US20240353140A1 patent drawing
  • US20240353140A1 patent drawing
  • US20240353140A1 patent drawing

AI summary

A method of operating an HVAC system that includes a thermal energy source and a thermal energy transfer device, using a flow regulating device arranged to regulate a flow rate of a fluid between the thermal energy source and the thermal energy transfer device, the method including determining a supply temperature of the fluid, determining a return temperature of the fluid, determining the flow rate of the fluid, and regulating the flow rate of the fluid such as to maintain a target temperature difference between the supply temperature and the return temperature, while ensuring that the return temperature is above a minimum return temperature threshold and the flow rate is above an operational flow rate threshold of the thermal energy transfer device.