HVAC Humidity Control Using Predictive IAQ Sensor Integration

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Solution Overview

Problem

Current HVAC systems face challenges in effectively controlling indoor humidity levels, leading to fluctuations that can negatively impact indoor air quality (IAQ) parameters such as particulate matter, volatile organic compounds (VOCs), and carbon dioxide, with existing solutions failing to maintain an ideal humidity range of 40-50% efficiently.

Innovation Solution

An indoor air quality (IAQ) sensor module is integrated with HVAC systems, equipped with temperature, relative humidity, particulate, VOC, and CO2 sensors, which wirelessly communicates with a thermostat and control module to manage humidity through a humidifier control module, predicting and adjusting humidity levels based on IAQ scores and future humidity loads to maintain optimal conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If HVAC systems use traditional temperature-based control only, then the system operation is simple, but humidity control is ineffective leading to IAQ parameter fluctuations

Engineering Contradiction:
Improvehumidity control precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The thermostat control module is enhanced to perform both temperature control and humidity control functions. The system integrates multiple sensors (temperature, humidity, particulate, VOC, CO2) and uses a unified control algorithm that sequences heating/cooling modes with humidifying/dehumidifying modes, allowing a single device to manage multiple environmental parameters simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

An IAQ sensor module serves as an intermediary between the physical environment and the control system. This module aggregates data from multiple sensors (temperature, humidity, particulate matter, VOCs, CO2) and transmits comprehensive IAQ information to the thermostat, enabling precise control decisions based on integrated environmental monitoring.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If HVAC systems add humidifier control for humidity management, then humidity levels can be adjusted, but system complexity and energy consumption increase

Engineering Contradiction:
Improvehumidity maintenance reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control module predicts future humidity loads based on current IAQ conditions and environmental factors. By anticipating humidity changes before they occur, the system can proactively adjust humidifier operation and sequence control modes to maintain optimal humidity levels, reducing the need for reactive corrections that would consume additional energy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors humidity levels through the IAQ sensor module and uses this feedback to adjust humidifier control. The thermostat receives real-time humidity data and sequences heating/cooling modes with humidifying/dehumidifying modes accordingly, creating a closed-loop control system that maintains reliability while optimizing energy usage through adaptive response.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If HVAC systems monitor multiple IAQ parameters, then air quality can be assessed comprehensively, but measurement complexity and cost increase

Engineering Contradiction:
ImproveIAQ monitoring capabilityVSAvoidsensor module complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple independent sensors (temperature, humidity, particulate matter, VOC, CO2) are merged into a single integrated IAQ sensor module. This consolidation allows comprehensive IAQ monitoring through one unified device that communicates with the thermostat via wireless connection, providing versatile air quality assessment while reducing the complexity of managing separate monitoring systems.

Inventive Principle:
Principle #5Merging (Combining)

4Stability of the object's composition

If HVAC systems use predictive humidity control, then humidity stability improves, but control algorithm complexity increases

Engineering Contradiction:
Improvehumidity stabilityVSAvoidcontrol algorithm complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The control module predicts future humidity loads by analyzing current IAQ conditions, outdoor environmental factors, and building characteristics. This predictive capability allows the system to proactively adjust humidifier operation and sequence control modes before humidity deviations occur, maintaining stable humidity levels through forward-looking control rather than reactive correction.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control algorithm dynamically adjusts humidifier control based on real-time IAQ sensor data, predicted humidity loads, and current system state. The thermostat sequences heating/cooling modes with humidifying/dehumidifying modes adaptively, allowing the control strategy to evolve with changing environmental conditions while maintaining humidity stability through flexible, dynamic response.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3714217B1Relative humidity control systems and methods
Publication Date: 2024.09.11 COPELAND LP
  • EP3714217B1 patent drawingFigure 1~2A
  • EP3714217B1 patent drawingFigure 2B~2C
  • EP3714217B1 patent drawingFigure 3~4A

AI summary

An indoor air quality (IAO) system comprises a temperature sensor is configured to measure a temperature of air within a building, a relative humidity (RH) sensor is configured to measure a RH of the air within the building and at least one of a thermostat and an IAO control module is configured to, during cooling of the air within the building, based on the RH, control operation of: a blower of an air handler unit of a heating, ventilation, and air conditioning (HVAC) system of the building; and a compressor of a condenser unit of the HVAC system of the building. The at least one of the thermostat and the IAO control module is configured to, while the compressor is off: operate the blower at a first predetermined speed when the RH is less than a first predetermined RH but greater than a second predetermined RH; and operate the blower at a second predetermined speed that is greater than the first predetermined speed when the RH is less than the second predetermined RH.