HVAC Communication Interface for Rooftop Unit Wireless Access

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Solution Overview

Problem

Existing HVAC systems lack efficient communication methods between rooftop air handling units and portable electronic devices, limiting remote monitoring and control capabilities.

Innovation Solution

A device and method that utilize a wire terminal and transceiver to extract information from a rooftop air handling unit's controller and wirelessly transmit it to a portable electronic device, enabling communication through a serial communications protocol and wireless connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a wired connection is used to communicate with the rooftop air handling unit controller, then reliable data transmission is achieved, but portability and ease of remote access are reduced

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidportable device accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces a communication interface device as an intermediary between the wired HVAC controller and the wireless portable device. This interface receives data through wired connections (RS-485, BACnet, LonWorks) from the controller and retransmits it wirelessly via WiFi, Bluetooth, or cellular connections to portable devices, thereby bridging the reliability of wired communication with the accessibility of wireless communication.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If wireless communication is implemented directly between the controller and portable device, then portability and remote access are improved, but communication protocol compatibility and signal stability are worsened

Engineering Contradiction:
Improveremote access capabilityVSAvoidcommunication stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The communication interface device serves as a protocol translator and signal stabilizer. It receives stable wired signals from the HVAC controller using industry-standard protocols (BACnet, LonWorks, RS-485) and converts them into wireless transmissions. This intermediary role ensures that the wireless communication inherits the reliability of wired protocols while providing the mobility benefits of wireless technology.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/wired communication system with a wireless electronic communication system at the portable device interface. By substituting physical cable connections with electromagnetic wireless transmission (WiFi, Bluetooth, cellular), the system maintains communication functionality while eliminating the need for physical connectivity, thereby improving portability and remote access.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If multiple communication protocols are supported in the controller, then versatility is improved, but device complexity increases

Engineering Contradiction:
Improveprotocol compatibilityVSAvoidcontroller configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the multi-protocol communication functionality into separate modular components. The HVAC controller maintains its existing single-protocol communication interface, while the separate communication interface device handles protocol translation and conversion. This segmentation allows each device to remain simple while the system as a whole achieves multi-protocol versatility through the interface device's ability to speak multiple protocols.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8718707B2Devices, systems, and methods for communicating with rooftop air handling units and other HVAC components
Publication Date: 2014.05.06 JOHNSON CONTROLS TECHNOLOGY CO
  • US8718707B2 patent drawing
  • US8718707B2 patent drawing
  • US8718707B2 patent drawing

AI summary

A device for communicating information from a controller for a rooftop air handling unit to a portable electronic device includes a wire terminal for wiring to the controller and for receiving a signal comprising information from the controller. The device further includes a transceiver configured to wirelessly transmit the information to the portable electronic device. The device yet further includes a circuit coupled to the wire terminal and the transceiver. The circuit is configured to extract the information from the signal. The circuit is further configured to provide the information from the wire terminal to the transceiver.