HVAC Controller Mobile Interface With Wired Sensor Fallback

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Solution Overview

Problem

Traditional HVAC systems lack remote user interface capabilities, limiting user control and flexibility in managing environmental conditions within buildings, especially when wireless communication with sensors is unavailable.

Innovation Solution

Incorporating a communication module in HVAC controllers that enables wireless communication with mobile devices and remote sensors, allowing for remote user interface access and control through smartphones or tablets, with a backup wired input from return air sensors to maintain system operation even when wireless communication is lost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If wireless communication with remote sensors is implemented, then user control flexibility and remote monitoring capability are improved, but system reliability deteriorates when wireless communication is unavailable

Engineering Contradiction:
Improveremote user interface capabilityVSAvoidsystem operation continuity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system implements a backup wired connection from the return air sensor to the HVAC controller as a preventive measure. When wireless communication fails, the controller automatically switches to receive temperature data through the wired connection, ensuring continuous operation without interruption to HVAC control functions.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The return air sensor serves as an intermediary component that can provide temperature data through multiple pathways (wireless and wired connections). This dual-connection approach allows the system to maintain reliability by switching between communication methods based on availability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a mobile wireless device provides user interface, then ease of operation is improved, but device complexity increases due to communication module requirements

Engineering Contradiction:
Improveremote control capabilityVSAvoidcommunication module integration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The HVAC controller is designed with multi-functionality to support both wireless communication with mobile devices and wired connections with return air sensors. This universal design allows the same controller to operate effectively regardless of which communication method is available, reducing the need for separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If wireless sensor data is used for control, then adaptability is improved, but loss of information occurs when wireless communication is unavailable

Engineering Contradiction:
Improveremote sensing capabilityVSAvoidtemperature data availability
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The system prepares a backup wired connection from the return air sensor to ensure temperature data continues to be available even when wireless communication fails. This preventive measure eliminates information loss by having a predetermined alternative data pathway.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The controller continuously monitors the availability of wireless sensor data and automatically switches to wired connection feedback when wireless data becomes unavailable. This feedback mechanism ensures continuous temperature information flow for proper HVAC control.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10240802B2HVAC control system with user interface provided by a mobile wireless device
Publication Date: 2019.03.26 RESIDEO LLC
  • US10240802B2 patent drawing
  • US10240802B2 patent drawing
  • US10240802B2 patent drawing

AI summary

An HVAC controller may wirelessly communicate with a mobile wireless device that provides a user interface for interacting with the HVAC controller. In some cases, the communication module wirelessly receives a sensed parameter from a remote wireless sensor in a living space of the building and receives a wired input from a return air sensor. A controller may be operatively coupled to the communication module and may control the HVAC system based at least in part on the sensed parameter from the remote wireless sensor when the sensed parameter from the remote wireless sensor is available and, in some cases, control the HVAC system based at least in part on the return air parameter when the sensed parameter from the remote wireless sensor is not available.