HVAC Network Interface Device for Non-Networked Equipment Integration

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Solution Overview

Problem

Existing building management systems (BMS) face challenges in integrating non-networked devices, such as valves and actuators, into their networks due to lack of communication protocols and hardware, requiring separate networks or direct user interface, which limits control functionality and increases installation complexity.

Innovation Solution

A network interface device with a processing circuit and device interface that provides serial communication links to HVAC devices, enabling data exchange and control logic execution to integrate non-networked HVAC devices into existing BMS networks, using a network interface controller to map device attributes to data objects and transmit them over Wi-Fi.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If non-networked HVAC devices are integrated into BMS networks using a network interface device, then control functionality and system management are improved, but device complexity increases due to the need for additional communication hardware and protocols

Engineering Contradiction:
Improveintegration capabilityVSAvoidcommunication hardware
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The network interface device is designed to work with multiple types of HVAC devices (thermostats, furnaces, air handlers) using a universal communication interface. The device can operate in different modes (BMS network integration, standalone operation) and support various communication protocols, making it adaptable to diverse installation scenarios without requiring device-specific customization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The network interface device acts as an intermediary between non-networked HVAC devices and BMS networks. It includes a microcontroller that translates between simple device protocols and complex BMS communication protocols, enabling integration without modifying the original HVAC device hardware. This mediator approach adds network capability while keeping the original device relatively simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If non-networked HVAC devices are integrated into BMS networks, then data exchange and control functionality are enhanced, but installation complexity increases due to additional configuration and networking requirements

Engineering Contradiction:
Improvecontrol functionalityVSAvoidinstallation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The network interface device automatically performs network configuration tasks including obtaining IP addresses via DHCP, auto-detecting BMS network parameters, and self-provisioning communication settings. This self-configuration capability eliminates the need for manual network setup by installers, significantly reducing installation complexity while maintaining full control functionality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The device includes pre-configured communication protocols, default network settings, and built-in diagnostic routines that are prepared in advance. The microcontroller contains pre-loaded firmware with integrated communication stacks for multiple protocols, so no complex configuration is needed during installation - the device is ready to operate immediately upon power-up.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10317101B2HVAC device controller with network integration capabilities
Publication Date: 2019.06.11 JOHNSON CONTROLS TECHNOLOGY CO
  • US10317101B2 patent drawing
  • US10317101B2 patent drawing
  • US10317101B2 patent drawing

AI summary

A building management system network interface device including a processing circuit, which includes a device interface and a network interface. The device interface is configured to provide a serial communication link between the network interface device and an HVAC device. The network interface is configured to communicate with an external network, and to receive data values from the processing circuit. The device interface is configured to populate one or more attributes of an equipment object with the data values. The network interface is configured to map the attributes of the equipment object to individual data objects, and to write the attributes to the mapped individual data objects. The processing circuit is further configured to execute control logic to control the operation of the HVAC device based in part on the data received from the device and one or more commands received from the external network.