In-Wall HVAC Noise Enclosure With Split Intake and Exhaust Chambers

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Solution Overview

Problem

In-wall HVAC systems generate significant noise due to compressors and air movement, which can disturb neighbors and violate community noise regulations, and existing noise reduction methods fail to adequately lower sound pressure levels to acceptable levels.

Innovation Solution

A noise reduction system comprising two chambers for intake and exhaust air, with active and passive noise reduction features, is mounted on the exterior wall of a dwelling to capture and dissipate noise, incorporating a housing structure with strategically positioned openings and optional active noise cancellation systems to minimize noise impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If compressors and air handling systems are positioned adjacent to or within exterior walls, then HVAC system functionality is maintained, but noise disturbance to neighbors increases

Engineering Contradiction:
ImproveHVAC system functionalityVSAvoidnoise disturbance
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent divides the exterior wall into multiple sections: a first section for the HVAC system and a second section for the noise reduction system. This segmentation allows the HVAC system to maintain its functionality while the noise reduction system independently addresses noise disturbance to neighbors.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If variable speed systems are employed, then noise levels are reduced, but substantial noise is still generated when running at full operation

Engineering Contradiction:
Improvenoise levelsVSAvoidfull operation noise
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent introduces a noise reduction system as an intermediary component between the HVAC system and the external environment. This intermediary system includes a housing with insulation material that absorbs and reduces noise, particularly when the HVAC system operates at full capacity, without interfering with the HVAC system's productivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces sound pressure levels, improving HVAC efficiency by separating intake and exhaust air flows and incorporating noise-absorbing materials and active noise cancellation, thus minimizing noise disturbance and compliance with community noise standards.

Implementation Method 1

the chambers of the noise reduction system can incorporate active and passive noise reduction features

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 2

the chambers of the noise reduction system can incorporate active and passive noise reduction features

Methodology Applied
Scientific EffectActive noise cancellation:

Data Source

PatentUS10041697B1Noise reduction system for in-wall HVAC systems
Publication Date: 2018.08.07 BLACK PARNELL
  • US10041697B1 patent drawing
  • US10041697B1 patent drawing
  • US10041697B1 patent drawing

AI summary

This invention provides a noise reduction system for in-wall HVAC systems. The noise reduction system can be constructed as a box structure that can be attached to an exterior wall of a dwelling where the box structure overlaps the intake air vent and the exhaust air vent of the in-wall HVAC system. For new or remodeled construction, the noise reduction system may be built into the dwelling's exterior wall so that the amount of noise reduction system's protrusion beyond the flat surface of the exterior wall is minimized. For additional noise reduction, the noise reduction system can incorporate active and/or passive noise reduction features.