HVAC Heat Storage Control Using PCM in Restricted Environments

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Mobile temperature control units, such as HVAC units, face challenges in providing continuous temperature control when immediate heat release to the ambient environment is not possible or prohibited, as in tunnels or enclosed spaces, leading to inefficiencies and limitations in temperature regulation.

Innovation Solution

Incorporating a phase change material (PCM) reservoir within the HVAC circuit that allows the unit to operate in both heat storage and release modes, where heat is either stored in the PCM during restricted release conditions or released to the ambient environment when feasible, using a controller to manage these modes based on location and operational conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the temperature control unit releases heat to the ambient environment, then the temperature control efficiency is improved, but the adaptability to restricted environments (tunnels, enclosed spaces) deteriorates

Engineering Contradiction:
Improvetemperature control efficiencyVSAvoidadaptability to restricted environments
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The system performs preliminary action by storing heat in the PCM reservoir before entering restricted environments where heat release is prohibited. The controller detects upcoming restricted zones and pre-cools the internal space by directing heat to the PCM reservoir, ensuring temperature control continuity when external heat release is not possible.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The PCM reservoir acts as an intermediary between the temperature control unit and the ambient environment. It temporarily stores thermal energy that would otherwise need to be released externally, enabling the system to operate in restricted environments by mediating the heat transfer process internally rather than requiring direct external heat release.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the HVAC circuit operates in heat storage mode, then the adaptability to restricted environments is improved, but the temperature control efficiency deteriorates

Engineering Contradiction:
Improveadaptability to restricted environmentsVSAvoidtemperature control efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The system implements periodic action by alternating between heat storage mode (when entering restricted environments) and heat release mode (when in open environments). The controller continuously monitors location and ambient conditions, switching operational modes periodically to optimize both adaptability and efficiency based on the current environmental context.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically adjusts its operational mode based on real-time conditions. The controller continuously evaluates location data, ambient temperature, and PCM reservoir status to dynamically switch between heat storage and heat release modes, ensuring optimal performance for the current operating context rather than using a fixed mode.

Inventive Principle:
Principle #15Dynamics

3Object-generated harmful factors

If heat is stored in the PCM reservoir, then the loss of heat release restriction is reduced, but the device complexity increases

Engineering Contradiction:
Improveheat release restriction impactVSAvoidHVAC circuit complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system merges the PCM reservoir integration into the existing HVAC circuit, combining the heat storage function with the conventional refrigeration cycle. The PCM reservoir is integrated into the refrigerant flow path, allowing heat transfer between the refrigerant and PCM without requiring separate independent systems, thus reducing overall complexity despite adding heat storage capability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables continuous temperature control within the internal space by storing heat during restricted conditions and releasing it when possible, ensuring efficient operation and maintaining temperature regulation regardless of the unit's location, thus overcoming limitations of heat release restrictions.

Implementation Method 1

Incorporating a phase change material (PCM) reservoir within the HVAC circuit that allows the unit to operate in both heat storage and release modes

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

heat is either stored in the PCM during restricted release conditions or released to the ambient environment when feasible

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Implementation Method 3

the temperature control unit is configured to perform a heat transfer process that transfers heat away from the internal space of the mobile transport to an ambient environment outside of the internal space

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS10596880B2Method and system for controlling the release of heat by a temperature control unit
Publication Date: 2020.03.24 THERMO KING CORP
  • US10596880B2 patent drawing
  • US10596880B2 patent drawing
  • US10596880B2 patent drawing

AI summary

Methods and systems for controlling the release of heat by a temperature control unit are provided. In one embodiment, the method includes monitoring a heat release condition of the temperature control unit. This method also includes determining, via a controller, whether to release the heat generated by the temperature control unit to an ambient environment outside of the internal space based on the heat release condition. Also, this method includes operating a HVAC circuit of the temperature control unit in a heat release mode when the controller determines that the heat generated by the temperature control unit is to be released to the ambient environment outside the internal space. Further, this method includes operating the HVAC circuit of the temperature control in a heat storage mode when the controller determines that the heat generated by the HVAC unit is not to be released to the ambient environment outside the internal space.