HVAC Power Allocation for Low Battery Vehicles

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Solution Overview

Problem

Existing HVAC systems in vehicles experience inefficient power allocation when battery power is low, leading to either insufficient power for critical defogging/defrosting operations under harsh conditions or excessive power consumption under ideal conditions, due to linear power reduction methods.

Innovation Solution

A non-linear power reduction method is implemented, where the HVAC power consumption value remains constant until battery power drops below a first low value, then decreases at a varying non-linear rate, and further decreases linearly when power is below a second low value, ensuring adequate power for defogging/defrosting while optimizing power distribution among vehicle devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If linear power reduction method is used for HVAC unit, then power allocation is simplified, but power may be insufficient for critical defogging/defrosting operations under harsh conditions

Engineering Contradiction:
Improvepower allocation complexityVSAvoiddefogging/defrosting operation reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements dynamic power allocation by transitioning from a static linear reduction method to a dynamic non-linear reduction method. The system continuously monitors battery state of charge and adjusts HVAC power consumption accordingly, using different reduction rates (first non-linear rate, second non-linear rate, and linear rate) based on current battery power levels, thereby optimizing both reliability and efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the power consumption parameter of the HVAC unit based on battery state of charge. By implementing non-linear power reduction curves with varying rates instead of a fixed linear reduction, the system adapts power allocation to match actual battery conditions, ensuring sufficient power for critical operations while preventing excessive consumption

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If linear power reduction method is used for HVAC unit, then power allocation is straightforward, but power consumption may be excessive under ideal climate conditions

Engineering Contradiction:
Improvepower allocation complexityVSAvoidHVAC power consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent applies partial action by reducing HVAC power consumption only to the extent necessary based on actual battery state of charge and climate conditions. Instead of uniformly reducing power, the system implements selective power reduction using non-linear curves that maintain adequate power for essential HVAC functions while eliminating excessive consumption, thereby optimizing energy efficiency without compromising necessary operations

Inventive Principle:
Principle #16Partial or excessive action

3Loss of energy

If power consumption value is suddenly decreased for HVAC unit, then battery power is preserved, but defogging/defrosting operations are hindered

Engineering Contradiction:
Improvebattery power preservationVSAvoiddefogging/defrosting operation reliability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent implements beforehand cushioning by using non-linear power reduction curves that gradually reduce HVAC power consumption as battery state of charge decreases, rather than applying sudden linear reductions. This cushioning approach ensures that critical defogging and defrosting operations maintain sufficient power until absolutely necessary, preventing abrupt disruptions to safety-critical functions while still preserving battery power for essential operations

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS8892300B2System and method for providing power to an HVAC unit when the vehicle has a low state of charge
Publication Date: 2014.11.18 TOYOTA JIDOSHA KK
  • US8892300B2 patent drawing
  • US8892300B2 patent drawing
  • US8892300B2 patent drawing

AI summary

A method and a system for changing the power consumption value available for an HVAC unit of a vehicle when an available battery power for batteries of the vehicle is low. A method and a system for non-linearly changing the power consumption value available for the HVAC unit when the available battery power decreases to a power value less than a low power value. The system can be a vehicle including batteries, an HVAC unit, an ECU and a memory. The method may include setting an HVAC power consumption value to a relatively constant power value when the available battery power is greater than a low power value and decreasing the HVAC power consumption value by a non-linear rate of power reduction when the available battery power decreases to a power value less than the low power value.