HVAC Return Air Pressure Control for Stack Effect in Tall Buildings

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Solution Overview

Problem

Multi-story buildings face challenges in maintaining comfortable temperatures in lower floors due to 'stack effect' pressure differentials, which disrupt HVAC control systems, especially during cold weather, leading to inefficient energy use and temperature fluctuations.

Innovation Solution

The implementation of the Pathian Optimal Building Pressurization Control (POBPC) algorithm, which adjusts the return air fan setpoints and relief damper positions based on calculated stack effect pressures to maintain optimal building pressure, reducing energy consumption and minimizing air infiltration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If standard HVAC control sequences are used to maintain building pressurization, then normal HVAC operation is achieved, but stack effect forces during cold weather cause disruptive pressure differentials that overwhelm the control system

Engineering Contradiction:
ImproveHVAC control system reliabilityVSAvoidBuilding pressurization adaptability to stack effect
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The control system dynamically adjusts the building pressurization setpoint based on real-time stack effect calculations. The setpoint is no longer static but varies with outdoor temperature, building height, and air density differences, allowing the system to adapt to changing stack effect forces throughout the year and maintain reliable control under all conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the pressurization setpoint parameter from a fixed value to a dynamically calculated value that accounts for stack effect. By modifying the setpoint parameter based on temperature differential, building height, and air density, the system maintains reliability while adapting to varying environmental conditions.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If return air fan speed is increased to counteract negative pressure and cold air infiltration, then lobby temperature stability improves, but energy consumption increases

Engineering Contradiction:
ImproveLobby temperature stabilityVSAvoidReturn air fan energy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary calculation of the stack effect magnitude before the HVAC response is needed. By pre-calculating the expected pressure differential based on outdoor temperature and building characteristics, the control system can proactively adjust the pressurization setpoint and fan speeds to prevent temperature issues before they occur, rather than reacting to problems after they develop.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system continuously monitors actual building pressure, temperature conditions, and outdoor environmental parameters. This feedback is used to verify the calculated stack effect and adjust the pressurization strategy in real-time, ensuring that fan speeds are optimized to maintain temperature stability while minimizing energy consumption by avoiding over-pressurization.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If building pressurization is increased to prevent cold air infiltration, then air flow control improves, but excessive pressure differentials create new HVAC challenges and energy waste

Engineering Contradiction:
ImproveAir flow controlVSAvoidEnergy waste from excessive pressurization
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The pressurization setpoint parameter is dynamically adjusted to match the actual stack effect magnitude. By calculating the precise pressure differential needed to counteract stack effect forces, the system achieves adequate air flow control without creating excessive pressure differentials that would waste energy or cause operational problems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The control system uses readily available data from standard HVAC sensors and weather stations to calculate stack effect and determine optimal pressurization levels. The system serves itself by using its own operational parameters and environmental data to make control decisions, eliminating the need for additional complex sensing or external control inputs.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

POBPC effectively manages building pressure, optimizing return air fan speeds, reducing energy costs, and preventing wasteful air flow scenarios, thereby maintaining comfortable temperatures and reducing energy expenditure.

Implementation Method 1

Studies of these problems have often determined that the primary cause of lobby temperature issues was directly related to the invasion of cold air on lower floors as a result of 'stack effect' pressure differentials exerted on the building's envelop as outside air temperatures drop below 25 F.

Methodology Applied
Scientific EffectStack effect: Free Convection

Implementation Method 2

All multi-story buildings above four stories experience building pressurization as a function of the difference between inside and outside air temperature and the resulting difference between inside and outside air density.

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 3

Control systems may include air differential pressure transmitters, minimum outside air flow transmitters and other devices to implement the air handler fan tracking control strategies.

Methodology Applied
Scientific EffectPressure differential measurement: Pressure Gradient

Data Source

PatentUS9494335B1Building pressure control
Publication Date: 2016.11.15 PATHIAN INC
  • US9494335B1 patent drawing
  • US9494335B1 patent drawing
  • US9494335B1 patent drawing

AI summary

The air flow of an HVAC system for a multi-story building B is controlled by optimizing the pressure setpoint at the return air plenum PL-1 used for removing or recirculate air from the building, by measuring a pressure differential between the building B air and atmosphere A air at a sensor location P-2, computing a desired pressure differential between the building B air and atmosphere A air, based upon a computed stack effect pressure that is expected to develop at the sensor location on the building for the current inside and outside air temperature in the absence of mechanical action, and controlling the return air fan and damper D-1 to pressurize the air in at the sensor location to produce the desired pressure differential between the building B air and atmosphere A air at the sensor P-2 location.