HVAC Refrigerant Leak Detection Using Machine Learning Models

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

HVAC systems are susceptible to refrigerant leaks, which can lead to fire hazards, health risks, and environmental impact due to the flammability and toxicity of refrigerants, as well as reduced efficiency from refrigerant loss.

Innovation Solution

A system utilizing sensors to detect refrigerant leaks by applying sensor data to machine learning models trained to identify refrigerant leaks, initiating a response action upon detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional sensor-based detection methods are used, then the system can detect refrigerant leaks, but the detection accuracy and reliability are insufficient due to false positives and negatives

Engineering Contradiction:
Improveleak detection accuracyVSAvoiddetection reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The detection system is segmented into multiple independent sensor types (temperature sensors, pressure sensors, flow sensors) that each monitor different aspects of refrigerant behavior. This segmentation allows the system to cross-validate readings and reduce false positives while maintaining high detection accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A machine learning model serves as an intermediary between raw sensor data and leak detection decisions. The ML model processes and interprets sensor readings, identifying patterns that indicate actual leaks versus normal system variations, thereby improving both accuracy and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If machine learning models are implemented for leak detection, then detection accuracy improves, but system complexity increases

Engineering Contradiction:
Improveleak detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The machine learning model is trained offline using historical sensor data and refrigerant leak characteristics. Once trained, the model operates autonomously in real-time detection without requiring manual intervention or complex configuration, reducing operational complexity while maintaining high accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The machine learning model serves multiple functions: it detects refrigerant leaks, distinguishes them from normal system variations, and can potentially identify the location and severity of leaks. This multi-functionality consolidates what would otherwise require multiple separate systems into a single unified solution.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12566006B2System and method for refrigerant leak detection
Publication Date: 2026.03.03 TYCO FIRE & SECURITY GMBH
  • US12566006B2 patent drawing
  • US12566006B2 patent drawing
  • US12566006B2 patent drawing

AI summary

A system for refrigerant leak detection includes one or more sensors configured to detect one or more parameters of a heating, ventilation, and/or air conditioning (HVAC) system. The system further includes one or more storage devices storing instructions thereon that, when executed by one or more processors, cause the one or more processors to receive sensor data from the one or more sensors; apply the sensor data to one or more machine learning models, the one or more machine learning models trained to identify refrigerant leaks associated with HVAC systems; determine, using the one or more machine learning models, that the sensor data is indicative of a refrigerant leak; and, in response to determining that the sensor data is indicative of the refrigerant leak, initiate a response action.