HVAC Remote Sensor Monitoring for Automated Failure Alerts

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Solution Overview

Problem

Conventional HVAC systems require time-consuming and expert-intensive testing to identify failures, which is impractical due to a shortage of trained professionals, leading to delayed maintenance and potential downtime.

Innovation Solution

A remote monitoring system that uses wireless communication to collect data from sensors within the HVAC system, comparing threshold values to detect potential failures and generating alerts via a server, allowing for early identification and notification of issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional HVAC testing is performed by trained professionals, then accurate failure identification is achieved, but time consumption and expert resource requirements increase significantly

Engineering Contradiction:
Improvefailure identification accuracyVSAvoidtesting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The HVAC system performs self-diagnosis through integrated sensors and a controller that automatically monitors system parameters, compares them against predefined thresholds, and generates alerts for potential failures without requiring external professional intervention for routine monitoring

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual professional testing is replaced with an automated electronic monitoring system that uses sensors, a controller, and communication modules to continuously assess HVAC performance and identify failures automatically

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If conventional HVAC testing is performed by trained professionals, then accurate failure identification is achieved, but the shortage of professionals limits maintenance availability

Engineering Contradiction:
Improvefailure identification accuracyVSAvoidmaintenance accessibility
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system enables remote self-monitoring where the HVAC equipment automatically detects and reports its own status and failures, eliminating the need for frequent professional visits and making maintenance accessible regardless of professional availability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

An automated monitoring system acts as an intermediary between the HVAC equipment and professionals, continuously assessing system health and only requiring human intervention when actual failures are detected, thereby overcoming the limitation of professional shortages

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If remote monitoring with sensors is implemented, then timely failure detection is achieved, but system complexity increases

Engineering Contradiction:
Improvetimely failure detectionVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller serves multiple functions: it manages standard HVAC operations and simultaneously performs monitoring, data analysis, and failure detection, eliminating the need for separate dedicated monitoring hardware and reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The monitoring system integrates sensors and control logic directly into the existing HVAC controller, combining diagnostic functions with operational control in a single unified system rather than adding separate complex monitoring infrastructure

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240044534A1Monitoring and identifying changes to heating ventilation and air conditioning (HVAC) conditions
Publication Date: 2024.02.08 KING ANTHONY
  • US20240044534A1 patent drawing
  • US20240044534A1 patent drawing
  • US20240044534A1 patent drawing

AI summary

An application for monitoring heating ventilation and air conditioning (HVAC) may include receiving, at a server, sensor signals from sensors disposed within a heating ventilation and air conditioning (HVAC) system, receiving, at the server, one or more HVAC control signals indicating one or more currently active control functions assigned by an HVAC controller, comparing a threshold value to one or more of the plurality of measured sensor values, determining, via the server, based on the one or more currently active control functions that a current condition level of the HVAC system is less than a threshold value, and generating, via the server, an alert to identify the current condition level as a potential failure.