HVAC Return Air Intake Manager for Thermal Stratification Control

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Solution Overview

Problem

HVAC systems face inefficiencies due to stratified air temperatures, leading to increased energy consumption, operational costs, and decreased comfort, as existing methods do not optimally manage air intake and return pathways, particularly in heating and cooling modes.

Innovation Solution

An air intake manager apparatus with multiple inlets and an adjustable outlet that can be positioned to engage with return air vents, allowing for selective intake of warmest or coolest air based on operational mode, thereby optimizing air return to the HVAC system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If air return vents are placed at fixed locations without optimization, then the HVAC system can operate with simple installation, but the system experiences stratified air temperatures leading to increased energy consumption and decreased efficiency

Engineering Contradiction:
ImproveHVAC system efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The air return vent system is made dynamically adjustable through the air intake manager, which can be positioned at different heights and orientations to optimize air intake based on thermal stratification patterns. This dynamic adjustment allows the system to adapt to varying temperature distributions in the space, improving efficiency while managing energy consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the physical parameters of the air return system by introducing adjustable height and angle positioning capabilities. The air intake manager can be installed at different vertical positions and angles to intercept air at optimal temperatures, thereby changing the thermal characteristics of the returned air and improving overall system efficiency.

Inventive Principle:
Principle #35Parameter changes

2Loss of time

If air delivery and return vents are placed without optimal positioning, then installation is simpler, but the HVAC system cannot reach desired temperatures quickly and experiences over-cooling and over-heating

Engineering Contradiction:
Improvetime to reach desired temperatureVSAvoidvent placement simplicity
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The air intake manager provides dynamic positioning capabilities that allow optimization of air intake locations without requiring complex permanent installations. The adjustable design enables quick adaptation to different spatial configurations and thermal patterns.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The air return system is segmented into multiple adjustable components rather than a single fixed vent. This segmentation allows independent optimization of different air intake points, enabling faster temperature regulation while maintaining installation simplicity.

Inventive Principle:
Principle #1Segmentation

3Productivity

If return air vents are positioned without considering heating vs. cooling mode differences, then the system structure remains simple, but optimal operating efficiency is not achieved

Engineering Contradiction:
Improveoperating efficiencyVSAvoidvent placement configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The air intake manager is designed as a universal component that can serve both heating and cooling modes effectively. The same adjustable structure can be positioned to optimize for either mode, eliminating the need for separate vent configurations for each mode while maintaining optimal efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The air intake manager improves system efficiency and comfort by reducing stratified air temperatures, minimizing over-cooling and over-heating, and enhancing the HVAC system's ability to reach desired temperatures quickly, while reducing operational costs and runtime.

Implementation Method 1

If the air in a room being cooled or heated is stratified, it can result in inefficiencies in the system

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

The first and second air inlets may be in selective fluid communication with the air outlet

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20240377097A1HVAC System Air Intake Manager and Method of Using the Same
Publication Date: 2024.11.14 MOLONEY PATRICK D
  • US20240377097A1 patent drawing
  • US20240377097A1 patent drawing
  • US20240377097A1 patent drawing

AI summary

A method of using an apparatus for managing return air intake in a heating, ventilation, and air conditioning (HVAC) system. The may include providing, providing an apparatus for managing return air intake in a HVAC system; positioning the air intake management apparatus in the space to be serviced by the HVAC system such that the return air outlet is in fluid communication with the existing return air vent of the HVAC system; and activating the HVAC system.