HVAC Sensor Airflow Switching for Duct and Room Sensing

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Solution Overview

Problem

HVAC systems face challenges in efficiently sensing environmental conditions within both rooms and ducts without requiring extensive modifications to the sensor, wall, or duct, and existing solutions often limit versatility in installation and component management.

Innovation Solution

A versatile HVAC sensor with a movable element that can be positioned to direct airflow either from a duct or a room to the sensor, allowing it to sense and control environments without extensive reconfiguration, and incorporating a control module for managing humidity, temperature, and other parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the sensor is positioned inside the duct to sense duct environment, then sensing accuracy for duct parameters is improved, but device complexity and installation difficulty increase

Engineering Contradiction:
Improvesensing accuracyVSAvoidinstallation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A conduit is introduced as an intermediary element that connects the sensor (positioned outside the duct) to the duct interior. The conduit directs pressurized air from the duct to the sensor, enabling accurate sensing of duct environmental parameters without requiring the sensor to be physically installed inside the duct, thus reducing installation complexity while maintaining measurement precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple sensors are provided for different environments (duct and room), then sensing capability for both environments is improved, but quantity of components and inventory complexity increase

Engineering Contradiction:
Improvesensing capabilityVSAvoidnumber of sensors
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The sensor housing includes a movable element that can be dynamically repositioned to change the airflow path. When positioned in a first configuration, the sensor senses duct environment through the conduit; when repositioned to a second configuration, the sensor senses room environment through convection vents. This dynamic reconfigurability allows a single sensor to perform multiple sensing functions, eliminating the need for separate sensors for duct and room environments.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The HVAC sensor is designed with universal functionality to sense both duct and room environmental parameters. By incorporating the movable element and dual airflow paths (conduit for duct air, convection vents for room air), a single sensor unit can be adapted to different installation scenarios, reducing the total number of components needed in the system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If the sensor housing is fixed without movable elements, then manufacturing simplicity is improved, but adaptability to different installation configurations decreases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidinstallation flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

A movable element is incorporated into the sensor housing that can be repositioned between different configurations. This element controls the airflow path by blocking or opening specific passages. The movable element is designed to be simple in structure (such as a sliding or rotating component) that maintains ease of manufacture while enabling the housing to adapt to different installation scenarios, whether duct-mounted or wall-mounted.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simplified installation and reduced component inventory by allowing the sensor to adapt to various mounting configurations, effectively sensing and controlling both room and duct environments with minimal reconfiguration, enhancing HVAC system performance and management.

Implementation Method 1

The conduit may direct pressurized air emanating from the hole in the duct toward the sensor, thereby allowing the sensor to sense a parameter of the air in the duct without actually positioning the sensor within the duct

Methodology Applied
Scientific EffectPressurized air flow: Pressure Gradient

Implementation Method 2

In a first position, the movable element may place the sensor in fluid communication with a first environment (e.g. inside a duct), and in the second position the movable element may place the sensor is in fluid communication with a second environment (e.g. a room via one or more convection vents in the sensor housing)

Methodology Applied
Scientific EffectFluid communication: Convection

Data Source

PatentUS7963453B2Versatile HVAC sensor
Publication Date: 2011.06.21 RESIDEO LLC
  • US7963453B2 patent drawing
  • US7963453B2 patent drawing
  • US7963453B2 patent drawing

AI summary

An HVAC sensor is provided that includes a housing that houses a sensor. In some instances, a conduit is provided that has a first end that extends out the back of the HVAC sensor housing and adjacent to (and sometimes through) a hole in a duct of the HVAC system that is situated behind the HVAC sensor. The sensor itself may be positioned adjacent the other end of the conduit outside of the duct, and sometimes inside the housing of the HVAC sensor. The conduit may direct pressurized air emanating from the hole in the duct toward the sensor, thereby allowing the sensor to sense a parameter of the air in the duct without actually positioning the sensor within the duct.