HVAC System Sound Level Control Using Adjustable Operating Conditions

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

HVAC systems face challenges in manufacturing different embodiments based on desirable sound levels, as determining the specific threshold sound level and configuring the system accordingly can be tedious and costly, with existing methods requiring multiple components and increased manufacturing costs.

Innovation Solution

An HVAC system configured to operate based on selectable operating conditions associated with specific sound levels, using processor circuitry to store and execute instructions that limit sound generation to below a threshold level by adjusting operating parameters of components like compressors, allowing for post-installation adjustment to meet user preferences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If different embodiments of HVAC systems are manufactured to meet different sound level requirements, then sound level control is improved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvesound levelVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the operating parameters of HVAC components adjustable rather than fixed. The control system can dynamically modify compressor operating parameters (such as speed, pressure, temperature) to achieve different sound levels from a single system embodiment, eliminating the need to manufacture multiple specialized versions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes physical operating parameters of the HVAC system components, particularly the compressor, to control sound levels. By adjusting parameters like operating pressure, temperature, and speed within certain ranges, the system can meet different sound level requirements without requiring different hardware configurations or embodiments.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If multiple components are used to achieve different sound levels, then sound level control is improved, but manufacturing cost increases

Engineering Contradiction:
Improvesound levelVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent makes a single HVAC system embodiment universal by enabling it to perform multiple sound level functions. The same compressor and control system can operate across different parameter ranges to satisfy various sound level requirements, making one system design suitable for multiple applications without requiring component variations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of using different physical components for different sound levels, the patent achieves sound level control by changing the operating parameters of the same components. This approach maintains manufacturing simplicity while providing the flexibility to meet different acoustic requirements through software-controlled parameter adjustment.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If HVAC systems are configured with fixed operating conditions, then manufacturing simplicity is maintained, but adaptability to different sound level preferences is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability to sound levels
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent transforms the HVAC system from a static, fixed-configuration design to a dynamic system where operating parameters can be adjusted in real-time. The control system receives sound level preferences and dynamically modifies compressor operations to match user requirements, providing adaptability without complicating the manufacturing process.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The HVAC system performs self-adjustment based on user-provided sound level preferences. The control system automatically modifies operating parameters without requiring manual reconfiguration or specialized manufacturing for each application, allowing a single standardized system to serve multiple acoustic environments.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11300321B2Systems and methods to operate an HVAC system based on sound level
Publication Date: 2022.04.12 JOHNSON CONTROLS LIGHT COMMERCIAL IP GMBH
  • US11300321B2 patent drawing
  • US11300321B2 patent drawing
  • US11300321B2 patent drawing

AI summary

A heating, ventilation, and/or air conditioning (HVAC) system includes a control system, a storage of the control system that stores instructions and a set of operating conditions of the HVAC system, and processor circuitry of the control system. One or more operating conditions of the set of operating conditions is associated with a respective operational sound level, and the processor circuitry is configured to execute the instructions to receive a threshold sound level and operate the HVAC system according to an operating condition of the set of operating conditions based on an operational sound level of the operating condition being less than or equal to the threshold sound level.