HVAC Start/Stop Control Using Weather Forecasting and Thermal Modeling

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Solution Overview

Problem

Existing HVAC system control strategies fail to account for zone and outdoor air temperatures forecasting and HVAC equipment efficiency, leading to comfort violations and increased energy usage.

Innovation Solution

A control system with a processor-based controller that determines setpoints and start/stop times for HVAC components based on predicted weather conditions and actual room air conditions, optimizing the operation of HVAC equipment to maintain comfort and reduce energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If fixed start/stop schedules are used for HVAC systems, then operation simplicity is maintained, but energy usage increases and comfort violations occur

Engineering Contradiction:
ImproveHVAC operation simplicityVSAvoidenergy usage
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The system performs preliminary actions by predicting future weather conditions and pre-calculating optimal HVAC start/stop times before the actual occupancy period begins. The controller uses forecasted weather data to determine when to start the HVAC system in advance, ensuring comfort requirements are met while avoiding unnecessary early startup that would waste energy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system transitions from static fixed schedules to dynamic adaptive scheduling. The HVAC control strategy dynamically adjusts start/stop times based on real-time weather forecasts, occupancy patterns, and thermal model predictions. This dynamic approach allows the system to adapt to changing environmental conditions and optimize energy consumption while maintaining comfort.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If gradient method with single linear approximation is used, then calculation complexity is reduced, but prediction accuracy deteriorates leading to comfort violations

Engineering Contradiction:
Improvecalculation complexityVSAvoidtemperature prediction accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system changes the parameters used for temperature prediction from simple linear approximations to multi-factor thermal models that incorporate weather forecasts, building envelope properties, internal heat gains, and HVAC system characteristics. By changing the predictive parameters to include these additional factors, the system achieves higher accuracy without excessive complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system implements feedback mechanisms where actual temperature measurements are compared with predicted temperatures, and the thermal model parameters are adjusted accordingly. This feedback loop continuously refines the prediction accuracy by learning from past performance and adapting to actual building behavior patterns.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If unoccupied setpoint adjustment method is used, then energy savings during unoccupied periods are achieved, but comfort requirements at occupancy start/end are not met

Engineering Contradiction:
Improveenergy savingsVSAvoidcomfort requirement fulfillment
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system performs preliminary cooling or heating actions during unoccupied periods based on predicted weather conditions and occupancy schedules. By pre-conditioning the building space before occupants arrive, the system can use higher setpoints during unoccupied periods (saving energy) while still achieving comfortable temperatures at the start of occupancy. The preliminary action accounts for thermal mass and heat transfer dynamics.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The thermal model acts as an intermediary that bridges the gap between unoccupied period energy savings and occupied period comfort requirements. It calculates the optimal setpoint trajectories during unoccupied periods that balance energy savings with the ability to reach comfort setpoints by occupancy start time, considering building thermal dynamics and weather forecasts.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Loss of energy

If weather forecasting and thermal modeling are implemented, then energy optimization is improved, but system complexity increases

Engineering Contradiction:
Improveenergy optimizationVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The controller is designed as a multi-functional device that integrates weather data acquisition, thermal modeling, prediction algorithms, and HVAC control functions in a single system. By making the controller universal and capable of performing multiple functions, the system achieves energy optimization through weather forecasting and thermal modeling without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system performs self-service by automatically acquiring weather forecasts, calculating optimal schedules, and controlling HVAC operations without requiring external intervention or complex manual programming. The thermal model and control algorithms are self-contained within the controller, which autonomously makes decisions based on current conditions and predictions, reducing the operational complexity burden.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10544956B2HVAC system start/stop control
Publication Date: 2020.01.28 CARRIER CORP
  • US10544956B2 patent drawing
  • US10544956B2 patent drawing
  • US10544956B2 patent drawing

AI summary

A control system for an HVAC system having at least one HVAC component, the control system comprising: a controller having a processor and a memory, the controller in signal communication with the at least one HVAC component, the controller configured to: determine a startup/shut-down setpoint and the time associated with a beginning or an end of a building occupancy period; determine a predicted weather condition for outside air at a location of the HVAC system; predict a set of indoor air conditions over the period from the current time until the building being occupied/unoccupied based on the determined setpoint and time and the predicted weather condition; and start/stop the at least one HVAC component when an actual room air condition approaches the predicted indoor air condition.