HVDC Switch Segmentation for Reliable Current Interruption

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Solution Overview

Problem

High-voltage direct current (HVDC) circuit breakers face challenges in reliably switching off both rated and short-circuit currents while ensuring galvanic isolation, particularly as rated voltages increase and short-circuit currents become multiples of rated currents, with existing solutions being complex and costly.

Innovation Solution

A switch comprising a series circuit with a vacuum circuit breaker for current interruption and a gas-insulated or low-oil-content circuit breaker for voltage isolation, along with a counter-current device using a high-voltage capacitor and semiconductor switches to reduce current through the vacuum breaker, and a current limiter to manage short circuits, all controlled by a device that determines current changes and generates a counter-current for efficient switching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single circuit breaker is used for HVDC current interruption, then the construction is simple, but it cannot reliably switch off both rated and short-circuit currents while ensuring galvanic isolation

Engineering Contradiction:
Improveconstruction simplicityVSAvoidcurrent interruption reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The circuit breaker is divided into two separate switching devices: a vacuum circuit breaker for current interruption and a gas-insulated circuit breaker for voltage isolation. This segmentation allows each device to be optimized for its specific function, with the vacuum breaker handling current zero-crossing interruption and the gas-insulated breaker providing galvanic isolation and withstanding voltage stress.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A counter-current device using a high-voltage capacitor and semiconductor switch is introduced as an intermediary to generate a counter-current that forces the load current to zero. This mediator enables the vacuum circuit breaker to interrupt current reliably by creating a zero-crossing condition, which would not naturally occur in DC circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If rated voltage increases to 800 kV or 1000 kV, then transmission capacity improves, but the difficulty of switching off short-circuit currents increases

Engineering Contradiction:
Improvetransmission capacityVSAvoidswitching difficulty
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The control device detects short-circuit conditions by monitoring current changes and preemptively activates the counter-current device before the vacuum circuit breaker attempts to interrupt the current. This preliminary action of generating the counter-current simplifies the switching task by forcing an early zero-crossing, making high-voltage switching more manageable.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces traditional mechanical short-circuit breaking mechanisms with an electronic control system that uses semiconductor switches and capacitor-based counter-current generation. This substitution allows for faster, more precise control of current interruption at high voltages without relying on complex mechanical structures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Speed

If a vacuum circuit breaker is used for current interruption, then switching speed improves, but galvanic isolation becomes insufficient

Engineering Contradiction:
Improveswitching speedVSAvoidgalvanic isolation
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The switching function is segmented between two specialized devices: the vacuum circuit breaker handles the fast current interruption at zero-crossing, while the gas-insulated circuit breaker provides the necessary galvanic isolation and voltage withstanding capability. This division allows each component to excel at its specific function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gas-insulated circuit breaker serves multiple functions: it provides galvanic isolation, withstands high voltage stress, and maintains system reliability. By assigning this multi-functional role to the gas-insulated device, the vacuum breaker can focus solely on fast current interruption.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Manufacturing precision

If superconducting solutions are used for current limiting, then current control precision improves, but system complexity and cost increase due to cryogenic requirements

Engineering Contradiction:
Improvecurrent control precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent uses conventional inductors and capacitors with predictable, temporary current-limiting behavior during fault conditions, replacing expensive superconducting components. These standard electrical components provide sufficient current control precision for the application without requiring complex cryogenic infrastructure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent replaces superconducting magnetic field-based current limiting with an electronic control system using semiconductor switches and capacitor-based counter-current generation. This substitution achieves comparable current control precision through electronic means rather than requiring complex superconducting physics infrastructure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable and efficient switching off of currents at low cost by generating a counter-current at zero crossing, preventing reignition and ensuring dielectric strength, thus addressing the complexity and cost issues of prior art solutions.

Implementation Method 1

the device for building up a counter-current comprises a high-voltage capacitor and a switch

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

the first switching device preferably comprises a vacuum circuit breaker

Methodology Applied
Scientific EffectVacuum arc: Electric Arc

Implementation Method 3

the second switching device preferably comprises a gas-insulated, oil-insulated or low-oil-content circuit breaker

Methodology Applied
Scientific EffectDielectric insulation: Dielectric

Implementation Method 4

Said device can comprise, for example, an inductance in series with a parallel circuit comprising a nonlinear inductance and a capacitance

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9240680B2Switch for a transmission path for high-voltage direct current
Publication Date: 2016.01.19 SIEMENS ENERGY GLOBAL GMBH & CO KG
  • US9240680B2 patent drawing
  • US9240680B2 patent drawing

AI summary

A switch for a high-voltage direct current transmission path includes a vacuum circuit breaker for disconnecting the transmission path and a gas-insulated circuit breaker for disconnecting the transmission path. The gas-insulated circuit breaker is connected in series with the vacuum circuit breaker. A device is provided for building up a counter-current against the current in the transmission path for the purpose of reducing the current across the vacuum circuit breaker. The elements of the switch are actuated by a control device in such a way that the switch is switched off at or close to the zero crossing of the current.