HVAC Thermal Energy Storage Control for Peak Load Shifting

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Solution Overview

Problem

HVAC systems face inefficiencies in heating and cooling capacity per unit of power consumption, leading to high operating costs and size constraints, particularly in managing thermal loads and peak demand.

Innovation Solution

Incorporating a thermal energy storage device (TESD) with a control system that manages refrigerant flow and charging/discharging thermal energy between a condenser and evaporator to optimize HVAC system performance, including the use of thermal energy storage media like water or eutectic materials, and controlling compressor and expansion device operations to enhance energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a thermal energy storage device is added to the HVAC system, then energy efficiency ratio (EER) and coefficient of performance (COP) are improved, but device complexity increases

Engineering Contradiction:
Improveenergy efficiency ratioVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The thermal energy storage device is integrated into the existing HVAC system by combining it with the refrigerant circulation loop. The TESD is positioned between the condenser and evaporator, allowing it to function as part of the existing refrigeration cycle without requiring a completely separate system. This merging approach improves energy efficiency while limiting the increase in complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The thermal energy storage device serves multiple functions within the HVAC system: it stores thermal energy during off-peak periods, releases thermal energy during peak demand periods, and can operate in conjunction with the refrigerant cycle to provide both cooling and heating modes. This multi-functionality justifies the added complexity by providing diverse operational capabilities from a single integrated component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If a thermal energy storage device is added to the HVAC system, then operating costs are reduced, but device complexity increases

Engineering Contradiction:
Improveoperating costVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The thermal energy storage device accumulates thermal energy during off-peak periods when electricity rates are lower, before the period of high demand. By pre-storing thermal energy when power costs are reduced, the system can meet peak demand without incurring high operating costs, thereby reducing overall operating expenses despite the added system complexity.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If the HVAC system is designed for higher thermal load capacity, then thermal load management flexibility is improved, but unit size increases

Engineering Contradiction:
Improvethermal load management flexibilityVSAvoidunit size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The thermal energy storage device adds a temporal dimension to thermal load management by enabling energy to be stored and released across different time periods. Instead of simply increasing the size of the cooling capacity, the system uses the TESD to provide load management flexibility by shifting thermal energy delivery from off-peak to peak periods, achieving adaptability without proportionally increasing unit size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves energy efficiency ratios (EER) and coefficient of performance (COP), reduces operating costs, allows for flexible thermal load management, and enables unit size reduction by optimizing refrigerant flow and thermal energy storage.

Implementation Method 1

a fluid transitioning from gas to liquid releases heat, while a fluid transitioning from liquid to gas absorbs heat

Methodology Applied
Scientific EffectPhase change (liquid to gas): Phase Change

Implementation Method 2

The refrigerant circulating between the indoor and outdoor heat exchangers transitioning between phases along the way absorbs heat from one location and releases it to the other

Methodology Applied
Scientific EffectHeat absorption: Absorption (physical)

Implementation Method 3

a fluid transitioning from gas to liquid releases heat

Methodology Applied
Scientific EffectPhase change (gas to liquid): Phase Change

Implementation Method 4

the refrigerant circulating between the indoor and outdoor heat exchangers transitioning between phases along the way absorbs heat from one location and releases it to the other

Methodology Applied
Scientific EffectHeat release: Heating

Implementation Method 5

TESs shift cooling energy use to non-peak times, thus shifting the load on the HVAC system. They chill storage media such as water, ice, or a phase-change material during periods of low cooling demand

Methodology Applied
Scientific EffectThermal energy storage: Thermal Energy Storage

Implementation Method 6

The storage medium is generally water, ice, or a phase-change material (sometimes called a eutectic salt)

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS20210364208A1Heating, Ventilation, and Air-Conditioning System with a Thermal Energy Storage Device
Publication Date: 2021.11.25 GOODMAN GLOBAL GROUP INC
  • US20210364208A1 patent drawing
  • US20210364208A1 patent drawing
  • US20210364208A1 patent drawing

AI summary

A heating, ventilation, and air-conditioning (“HVAC”) system for use with a refrigerant. The HVAC system includes a compressor, a condenser, an evaporator expansion device, and an evaporator. The HVAC system also includes a thermal energy storage device (“TESD”) including thermal energy storage media in line between the condenser and evaporator. A control system is programmed to operate the compressor and the evaporator expansion device to control the refrigerant flow through the HVAC system. The control system is also programmed to control the refrigerant flow through the TESD to charge the TESD with thermal energy. The control system is also programmed to control the refrigerant flow through the evaporator expansion device and evaporator and discharge the thermal energy from the charged TESD to improve the performance of the HVAC system.