HVAC Valve Control Using Dynamic Energy-Per-Flow Gradient

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Solution Overview

Problem

Existing HVAC systems require storing fixed threshold temperatures or differential temperatures to control valve openings, which can lead to inefficient energy exchange due to the lack of dynamic adjustment to the type and design parameters of thermal energy exchangers.

Innovation Solution

The method involves determining the energy-per-flow gradient to dynamically control the valve opening, eliminating the need for stored threshold values by calculating the slope of the energy-per-flow curve for specific thermal energy exchangers, allowing for efficient energy exchange without predefined settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If fixed threshold temperatures or differential temperatures are stored and used for control, then the control system is simple to implement, but the energy exchange efficiency deteriorates due to inability to dynamically adapt to different thermal energy exchanger types and design parameters

Engineering Contradiction:
Improvecontrol system complexityVSAvoidenergy exchange efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent applies dynamics by transitioning from static fixed threshold values to dynamic adaptive thresholds. The control system continuously adjusts the threshold based on real-time measurements of actual differential temperature and energy exchange rate, allowing the valve control to adapt to different thermal energy exchanger types and operating conditions, thereby resolving the contradiction between system simplicity and energy efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback mechanisms by measuring the actual differential temperature across the thermal energy exchanger and the energy exchange rate, then using this feedback to dynamically adjust the threshold values. This closed-loop control ensures optimal energy exchange efficiency while maintaining reasonable system complexity through automated adaptation

Inventive Principle:
Principle #23Feedback

2Ease of operation

If manual or actuator-based valve control is used, then the system is easy to operate, but the flow rate cannot be dynamically optimized for energy exchange efficiency

Engineering Contradiction:
Improvevalve control easeVSAvoidenergy exchange rate
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent applies self-service by enabling the valve control system to automatically adjust flow rates based on real-time energy exchange measurements. The system self-regulates the valve position to optimize energy exchange efficiency without requiring manual intervention, combining ease of operation with dynamic optimization of energy transfer rates

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the control parameter from fixed threshold values to dynamically adjusted thresholds based on actual energy exchange rate measurements. This allows the system to automatically optimize flow rates for maximum energy exchange efficiency while maintaining simple actuator-based valve control

Inventive Principle:
Principle #35Parameter changes

3Speed

If high flow rates are used through thermal energy exchangers, then the fluid transport speed increases, but the energy exchange efficiency decreases due to rushed fluid flow

Engineering Contradiction:
Improvefluid flow speedVSAvoidenergy exchange efficiency
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent applies dynamics by continuously adjusting the valve opening based on real-time energy exchange rate measurements. This dynamic control allows the system to optimize fluid flow speed for each operating condition, preventing excessively high flow rates that would reduce energy exchange efficiency while maintaining adequate transport speed

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by measuring the actual energy exchange rate and using this information to adjust the flow rate control. This closed-loop control ensures that fluid flow speed is optimized to maximize energy exchange efficiency, automatically reducing flow speed when energy exchange efficiency deteriorates

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient energy exchange by dynamically adjusting valve openings based on the energy-per-flow gradient, optimizing energy transfer in HVAC systems without the need for pre-defined threshold values, thus improving system efficiency.

Implementation Method 1

regulate the flow of a fluid through a thermal energy exchanger of the HVAC system and to thereby adjust the amount of energy exchanged by the thermal energy exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP2641027B1Device and method for controlling opening of a valve in an HVAC system
Publication Date: 2017.11.22 BELIMO HOLDING AG
  • EP2641027B1 patent drawingFigure 1~2
  • EP2641027B1 patent drawingFigure 3
  • EP2641027B1 patent drawingFigure 4~5

AI summary

For controlling the opening of a valve (10) in an HVAC system (100) to regulate the flow f of a fluid through a thermal energy exchanger (2) of the HVAC system (100) and adjust the amount of energy E exchanged by the thermal energy exchanger (2), an energy-per-flow gradient (A) is determined, and the opening of the valve (10) is controlled depending on the energy-per-flow gradient (A). The energy-per-flow gradient (A) is determined by measuring at consecutive points in time the flow f 1, f 2 through the valve (10), by determining the amounts of energy E 1, E 2 exchanged by the thermal energy exchanger (2) at these points in time, and by calculating the energy-per-flow gradient (B) from the flow f 1, f 2 and exchanged energy E 1, E 2. The energy-per-flow gradient (A) can be determined dynamically and is used as a basis for setting a slope threshold for the thermal energy exchanger (2) so that there is no need to store fixed threshold values.