HVAC Wireless Communication Design to Reduce Wiring Complexity

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Solution Overview

Problem

Conventional HVAC systems face limitations in efficiency, flexibility, and data acquisition due to the use of wired connections for component communication, which increase complexity and cost, and are constrained by the need for bulky wiring and space-consuming guides within the system housing.

Innovation Solution

The implementation of wireless communication technology within HVAC systems, utilizing low-energy wireless controllers and directional communication methods to reduce wired connections, enhance accessibility, and conserve energy by dynamically adjusting transmitter power based on conditions and positioning of components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wired connections are used for component communication in HVAC systems, then reliable data transmission is achieved, but device complexity and installation cost increase due to bulky wiring and wire guides

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical wired connection system with a wireless communication system. Sensors, actuators, and controllers communicate via wireless signals (e.g., Wi-Fi, Bluetooth, Zigbee) instead of physical wires, eliminating the need for wire guides and complex wiring infrastructure while maintaining data transmission reliability through protocol-level error correction and retransmission mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts the communication function from the physical wiring infrastructure by incorporating wireless transceivers directly into HVAC components. This extraction removes the bulky wiring and wire guides from the system while preserving the essential data transmission capability between sensors, actuators, and controllers.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If wired connections are used for component communication in HVAC systems, then stable communication is achieved, but installation cost and time increase

Engineering Contradiction:
Improvecommunication stabilityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces time-consuming physical wiring installation with rapid wireless configuration. Components are equipped with wireless transceivers that can be configured and connected through software protocols, reducing installation time from hours of wiring to minutes of pairing and configuration while maintaining communication stability through authenticated connections.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent incorporates wireless transceivers and communication modules into HVAC components during manufacturing, so that during installation, components can be immediately paired and connected via wireless protocols without requiring on-site wiring work. This preliminary preparation eliminates the time-consuming wiring step while ensuring stable pre-configured connections.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If wireless communication is implemented in HVAC systems, then flexibility and accessibility are improved, but energy consumption increases

Engineering Contradiction:
Improvesystem flexibilityVSAvoidtransmitter energy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic transmission schedules where sensors and actuators communicate at intervals rather than continuously. Low-power sleep modes are employed where components wake periodically to transmit or receive data, then return to sleep. This periodic operation maintains system flexibility and accessibility while dramatically reducing average energy consumption compared to continuous wireless transmission.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent employs dynamic power management where wireless transmitter power levels are adjusted based on communication distance, data priority, and environmental conditions. The system dynamically switches between low-power and high-power transmission modes, and between active and sleep states, optimizing the balance between flexibility/adaptability and energy consumption in real-time.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240068691A1HVAC equipment with wireless connectivity features
Publication Date: 2024.02.29 TYCO FIRE & SECURITY GMBH
  • US20240068691A1 patent drawing
  • US20240068691A1 patent drawing
  • US20240068691A1 patent drawing

AI summary

A heating, ventilation, and/or air conditioning (HVAC) system in accordance with present embodiments includes a housing, one or more sensing units disposed within the housing, and a controller disposed within the housing. The controller is operable to communicate with the one or more sensing units through a wireless communication link to receive sensed data, and analyze the sensed data by applying one or more data processing techniques.