HVAC Zone Air Flow Rate Adjustment Using Feedback Control

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Solution Overview

Problem

HVAC systems face inefficiencies due to mismatched indicated air flow rates and actual available air flow rates, leading to suboptimal operation and potential under-conditioning of zones.

Innovation Solution

The HVAC system processes multiple air flow rates associated with different zones, determines if the sum of these rates is outside a threshold range of the total output air flow rate, and adjusts each air flow rate to match the available air flow, distributing excess air flow effectively across zones.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the HVAC system supplies air flow to multiple zones based on indicated air flow rates, then each zone can receive conditioned air, but the sum of indicated air flow rates may exceed the total output air flow rate capability of the blower

Engineering Contradiction:
Improveability to supply air flow to multiple zonesVSAvoidair flow rate matching between zones and blower output
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The control system receives indicated air flow rates from zones, calculates the sum, compares it with the total output air flow rate capability of the blower, and adjusts the indicated air flow rates based on this feedback loop to ensure the sum does not exceed the blower's capability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the indicated air flow rates for multiple zones based on the real-time comparison between the sum of indicated rates and the blower's total output capability, allowing the system to adapt to varying conditions while maintaining reliability

Inventive Principle:
Principle #15Dynamics

2Productivity

If the sum of indicated air flow rates is less than the total output air flow rate, then the blower operates at reduced efficiency, but increasing individual zone air flow rates may cause over-conditioning

Engineering Contradiction:
Improveblower operation efficiencyVSAvoidover-conditioning of zones
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The control system monitors the relationship between the sum of indicated air flow rates and the blower's total output capability, using this feedback to adjust individual zone air flow rates and prevent both under-utilization and over-conditioning

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the air flow rate parameters for individual zones based on the comparison with the blower's total output capability, adjusting these parameters to optimize blower efficiency while preventing over-conditioning of zones

Inventive Principle:
Principle #35Parameter changes

3Reliability

If additional equipment is installed to precisely control air flow distribution to each zone, then air flow matching can be improved, but system complexity and cost increase

Engineering Contradiction:
Improveair flow rate matching precisionVSAvoidnumber of air flow control devices
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system performs multiple functions using a single integrated approach: it receives indicated air flow rates, calculates the sum, compares it with blower output capability, and adjusts individual zone rates, eliminating the need for separate complex control devices at each zone

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses its own control capabilities to self-adjust the air flow rates to zones based on the comparison between the sum of indicated rates and the blower's total output capability, without requiring additional external control equipment

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11454411B2Zone air flow rate adjustment for an HVAC system
Publication Date: 2022.09.27 TYCO FIRE & SECURITY GMBH
  • US11454411B2 patent drawing
  • US11454411B2 patent drawing
  • US11454411B2 patent drawing

AI summary

A heating, ventilation, and/or air conditioning (HVAC) system includes processing circuitry configured to receive a plurality of air flow rates, in which each air flow rate of the plurality of air flow rates is associated with a zone of a plurality of zones of the HVAC system, determine a sum of the plurality of air flow rates is outside of a threshold range around a total output air flow rate, and, in response to determining the sum of the plurality of air flow rates is outside of the threshold range around the total output air flow rate, adjust an air flow rate of the plurality of air flow rates based on a comparison between the sum of the plurality of air flow rates and the total output air flow rate.