HVAC Zone Temperature Monitoring with Threshold-Based Shutdown Control

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Solution Overview

Problem

HVAC systems continue to operate despite hardware and software issues, leading to extreme temperature conditions in indoor environments, making living conditions uncomfortable for users without alerting them to malfunctions.

Innovation Solution

An HVAC system that detects current temperature values in zones, compares them to set point ranges and threshold values, and triggers control actions such as damper adjustments or system shutdowns to prevent over-conditioning, while generating alerts for user notification of malfunctions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the HVAC system operates continuously based on user requirements, then the temperature control responsiveness is improved, but the system reliability deteriorates due to hardware and software issues causing uncontrolled operation

Engineering Contradiction:
Improvetemperature control responsivenessVSAvoidsystem operational reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system implements continuous temperature monitoring with feedback control that compares actual temperature against threshold values and set point ranges. When the temperature reaches a threshold or the system detects abnormal conditions, the feedback loop triggers corrective actions such as shutting down the HVAC unit or adjusting operational parameters, thereby preventing uncontrolled operation while maintaining responsive temperature control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system establishes predetermined threshold values and set point ranges before operation begins. These preliminary parameters define safe operating boundaries, and the system is configured to automatically take corrective action when these boundaries are approached or violated, preventing problematic conditions before they escalate.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If the HVAC system operates without monitoring extreme conditions, then the system complexity is reduced, but the living comfort deteriorates due to extreme temperature conditions

Engineering Contradiction:
Improvesystem monitoring complexityVSAvoidextreme temperature conditions
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The system monitors temperature as a critical parameter and compares it against predetermined threshold values and set point ranges. When the temperature parameter reaches critical thresholds, the system automatically changes operational parameters such as shutting down the HVAC unit or adjusting airflow, thereby preventing extreme temperature conditions without requiring complex monitoring infrastructure.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the system shuts down completely when issues are detected, then the system reliability is improved by preventing extreme conditions, but the temperature control performance deteriorates due to interruption of service

Engineering Contradiction:
Improvesafety control reliabilityVSAvoidtemperature control continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Instead of complete system shutdown, the system applies partial action by selectively closing dampers in specific zones where temperature thresholds are exceeded or where hardware/software issues are detected. This allows the HVAC system to continue operating in unaffected zones, maintaining temperature control continuity while still preventing extreme conditions in problem areas.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system divides the HVAC control into separate zone-level operations with individual dampers for each zone. When an issue is detected in one zone, only that zone's damper is closed while other zones continue normal operation. This segmentation allows localized corrective action without interrupting service to the entire building.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240353141A1Systems and methods for managing temperature control in an indoor environment
Publication Date: 2024.10.24 CARRIER CORP
  • US20240353141A1 patent drawing
  • US20240353141A1 patent drawing
  • US20240353141A1 patent drawing

AI summary

Embodiments of the disclosure describe systems and methods for managing temperature control in an indoor environment, having a plurality of zones, by a Heating Ventilation, and Air Conditioning (HVAC) system. The method comprises, for each zone, detecting a current temperature value of a corresponding zone, comparing the current temperature value with one of a first threshold value and a second threshold value for the corresponding zone, and determining, based on the comparison, whether the current temperature value reaches one of the first threshold value or the second threshold value, and in response to the determination, triggering one of a first control action or a second control action for the corresponding zone. The second threshold value is one of greater than or less than the first threshold value and a set point range for the corresponding zone when one of heating or cooling is being performed by the HVAC system.