HVDC Bypass Switch Plunger Mechanism for Arcing Reduction

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Solution Overview

Problem

High Voltage Direct Current (HVDC) power transmission systems face issues with arcing during fault operation in bypass switches, leading to contact deterioration and unstable bypass states due to the high voltages involved.

Innovation Solution

A bypass switch design featuring a plunger that moves from an initial state to a second state, where it mechanically forces a second contact device to close a conductive connection, reducing arcing by transferring energy slowly and maintaining a stable connection, potentially using a pyrotechnic device or spring to facilitate this movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a bypass switch is used to isolate faulty electrical devices in HVDC systems, then the power flow can be restored and the faulty device can be bypassed, but arcing occurs during switching which deteriorates the contacts and results in losses and unstable bypass state

Engineering Contradiction:
Improvebypass state stabilityVSAvoidarcing damage to contacts
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The bypass switch is divided into two separate contact devices: a first contact device that closes first to establish initial conductive connection, and a second contact device that closes second to provide the final bypass path. This segmentation allows the switching process to be divided into stages, reducing the voltage stress and arcing intensity on any single contact device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first contact device performs a preliminary action by closing first to establish an initial conductive connection between the first and second terminals. This preliminary connection reduces the voltage across the second contact device when it subsequently closes, thereby minimizing arcing and contact deterioration.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the plunger moves quickly to close the contact device, then the switching speed is improved, but arcing increases and contact deterioration worsens

Engineering Contradiction:
Improveswitching speedVSAvoidarcing intensity
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The switching action is segmented into two phases: first contact device closure and then second contact device closure. This allows the overall switching speed to be maintained while distributing the arcing stress across two separate events rather than one intense event.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first contact device performs a preliminary closing action that establishes a conductive path before the second contact device closes. This preliminary action reduces the voltage that must be interrupted by the second contact device, thereby reducing arcing intensity while maintaining overall switching speed.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces arcing during the switching process, maintaining a stable and predictable conductive path, thereby extending the lifespan of the bypass switch and ensuring reliable operation until the faulty device is replaced or repaired.

Implementation Method 1

a plunger being moveable from an initial state, via a first state, to a second state, wherein in the initial state the first terminal and second terminal are conductively separated; in the first state a movement of the plunger causes the first contact device to close a first conductive connection between the first terminal and the second terminal; and in the second state the plunger mechanically forces the second contact device to close a second conductive connection

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

potentially using a pyrotechnic device or spring to facilitate this movement

Methodology Applied
Scientific EffectPyrotechnic energy conversion: Combustion

Implementation Method 3

potentially using a pyrotechnic device or spring to facilitate this movement

Methodology Applied
Scientific EffectElastic potential energy: Spring

Data Source

PatentUS10192703B2Bypass switch comprising a plunger, a first contact device and a second contact device
Publication Date: 2019.01.29 HITACHI ENERGY LTD
  • US10192703B2 patent drawing
  • US10192703B2 patent drawing
  • US10192703B2 patent drawing

AI summary

A bypass switch provides a bypass path between a first terminal and a second terminal. The bypass switch includes: a first contact device; a second contact device; and a plunger being moveable from an initial state, via a first state, to a second state, wherein in the initial state the first terminal and second terminal are conductively separated; in the first state a movement of the plunger causes the first contact device to close a first conductive connection between the first terminal and the second terminal; and in the second state the plunger mechanically forces the second contact device to close a second conductive connection between the first terminal and the second terminal.