HVDC Sub-Module Replacement Base With Guide Rail Alignment

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Solution Overview

Problem

High voltage direct current transmission systems face challenges in safely and easily removing heavy sub-modules from high-rise structures for maintenance due to safety concerns and difficulties in using aerial ladder trucks, which can shift unexpectedly, posing risks to workers.

Innovation Solution

A high voltage direct current transmission system design featuring a replacement base with hooks, a rail connection guide, and a support member with a turn buckle and level, allowing secure attachment to the structure and easy alignment with fixing rails to prevent movement and facilitate safe handling of the sub-module.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an aerial ladder truck is used to move heavy sub-modules, then the sub-module can be transported for maintenance, but the center of gravity suddenly changes causing safety problems

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidaerial ladder truck stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces a replacement base as an intermediary device between the sub-module and the aerial ladder truck. This replacement base provides a stable platform that distributes the weight of the sub-module, preventing sudden center of gravity changes in the aerial ladder truck while enabling safe maintenance operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The replacement base acts as a counterweight system by providing a stable foundation that compensates for the weight of the sub-module. The base structure with its support legs and connection to the ground creates a counterbalancing effect that prevents the aerial ladder truck from becoming unstable when handling heavy sub-modules.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Ease of operation

If a worker manually moves the heavy sub-module, then maintenance can be performed, but it is very dangerous and difficult for the worker

Engineering Contradiction:
Improvemodule replacement capabilityVSAvoidworker safety risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The replacement base serves as a mediator between the worker and the heavy sub-module. It provides mechanical advantage through its structure and connection points, allowing workers to safely handle and position the sub-module without direct manual lifting, thereby reducing physical strain and safety risks.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The replacement base is designed to enable the sub-module to essentially service itself during maintenance. The base provides the necessary support and positioning mechanisms, allowing the sub-module to be easily detached, moved, and reattached with minimal manual intervention, reducing worker exposure to dangerous conditions.

Inventive Principle:
Principle #25Self-service

3Reliability

If the sub-module is securely attached to prevent movement, then safety is improved, but alignment with fixing rails becomes more difficult

Engineering Contradiction:
Improveattachment stabilityVSAvoidalignment ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The replacement base incorporates preliminary alignment features such as guide rails and positioning mechanisms that automatically align the sub-module with the fixing rails before final attachment. This preliminary action ensures proper alignment is achieved before the secure attachment process begins, eliminating the trade-off between stability and alignment difficulty.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces manual alignment operations with mechanical guidance systems. The guide rails and positioning mechanisms provide automatic mechanical alignment, substituting for difficult manual positioning operations and ensuring both accurate alignment and secure attachment simultaneously.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3179589B1Module replacement device for a high voltage direct current transmission system
Publication Date: 2021.09.08 HYOSUNG HEAVY IND CORP
  • EP3179589B1 patent drawingFigure 1
  • EP3179589B1 patent drawingFigure 2
  • EP3179589B1 patent drawingFigure 3

AI summary

The present invention relates to a module replacement device of a high voltage direct current transmission system. In the present invention, a replacement base (40) is provided in a structure (1) by using a support member (70) such that a sub-module (30) movably provided at a fixing base (10) of the structure (1) can be replaced by being withdrawn outside of the structure (1). A rear end of a base plate (42) of the replacement base (40) is hooked to an insulation support part (9) of the structure (1), and a front end of the replacement base (40) is supported by the support member (70) hooked to one side of the structure (1). The support member (70) is provided with a turn buckle (74) so as to adjust the replacement base (40) such that the replacement base is horizontally provided thereto. The rear end of the replacement base (40) is provided with a rail connection guide (62) for matching a fixing rail (16) of the fixing base (10) provided in the structure (1) with a guide rail (51) of the replacement base (40). The rail connection guide (62) has a rail slot (64) so as to guide the fixing rail (16) to the guide rail (51) side. According to the present invention as above, the replacement base (40) can easily and firmly be provided in the structure (1) such that the module (30) can be replaced in an easy and safe manner.