Hybrid-Powered Unmanned Aircraft for Payload and Flight Duration

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Solution Overview

Problem

Unmanned aerial vehicles face limitations in maximum payload capacity and flight duration, particularly in agricultural applications.

Innovation Solution

The unmanned aerial vehicle incorporates a combination of electric motors and an internal combustion engine to drive rotors, with a power control system that adjusts power generation and distribution based on flight conditions and work content, using a battery and electric generator to enhance power supply efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a battery-powered electric motor system is used, then the unmanned aerial vehicle can operate with clean energy and precise control, but the payload capacity and flight duration are limited

Engineering Contradiction:
Improvecontrol precisionVSAvoidflight duration
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent combines a battery-powered electric motor system with a fuel tank and internal combustion engine system into a hybrid configuration. The electric motor drives the rotor directly while the internal combustion engine serves as a range extender, allowing the UAV to achieve both precise control and extended flight duration by merging two power systems with complementary characteristics.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power system is designed to provide multiple functions: the battery provides clean energy for precise control operations, while the fuel tank and internal combustion engine provide extended range capability. This multi-functional power system allows the UAV to adapt to different mission requirements, achieving both reliability and extended duration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Duration of action of moving object

If the battery capacity is increased to extend flight duration, then the flight duration increases, but the weight of the unmanned aerial vehicle increases

Engineering Contradiction:
Improveflight durationVSAvoidvehicle weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

Instead of relying solely on a larger battery, the patent merges the battery system with a fuel tank and internal combustion engine system. This combination allows the UAV to extend flight duration through the fuel-based range extender rather than proportionally increasing battery capacity, thereby avoiding excessive weight gain while achieving the desired flight duration extension.

Inventive Principle:
Principle #5Merging (Combining)

3Duration of action of moving object

If a larger fuel tank is added to extend range, then the flight duration increases, but the weight and device complexity increase

Engineering Contradiction:
Improveflight durationVSAvoidpower system complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent integrates the fuel tank and internal combustion engine into an unified power system with the battery and electric motor. This merging approach, while adding components, creates a coordinated hybrid system where the internal combustion engine functions as a range extender that charges the battery or directly drives the rotor, managing complexity through systematic integration rather than adding independent subsystems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The internal combustion engine serves multiple functions: it can directly drive the rotor for extended flight duration, or it can generate electricity to charge the battery for later use. This multi-functionality reduces the need for separate dedicated systems, thereby managing device complexity while achieving extended range.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for increased payload and extended flight duration, enabling various agricultural operations by supporting larger and more functional implements.

Implementation Method 1

at least one second rotor included in the plurality of rotors; an internal combustion engine to drive the at least one second rotor

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

an electric generator that is driven by the internal combustion engine to generate second electric power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

a battery to store first electric power

Methodology Applied
Scientific EffectElectrical energy storage: Battery (electricity)

Data Source

PatentEP4620842A1Unmanned aircraft
Publication Date: 2025.09.24 KUBOTA CORP
  • EP4620842A1 patent drawingFigure 1A
  • EP4620842A1 patent drawingFigure 1B
  • EP4620842A1 patent drawingFigure 1C

AI summary

An unmanned aerial vehicle includes: a plurality of rotors, a power source; and a power supply that supplies external power from the power source to an implement.