Hybrid Alignment Liquid Crystal Layer for OLED Color Purity

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Solution Overview

Problem

Organic light-emitting display devices face issues with color mixing due to light leakage between sub-pixel areas and external light reflection, particularly as they increase in size or resolution, affecting color purity and gamut.

Innovation Solution

The implementation of a liquid crystal layer with hybrid alignment in light-emitting areas and tilted alignment in non-light-emitting areas, where liquid crystal molecules change from horizontal to vertical alignment in light-emitting areas and remain tilted in non-light-emitting areas, combined with a polarization layer to prevent color mixing and external light reflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a liquid crystal layer with hybrid alignment is used in light-emitting areas, then color mixing between sub-pixel areas is prevented and color purity is improved, but device complexity increases due to the need for different alignment configurations in different areas

Engineering Contradiction:
Improvecolor purityVSAvoidalignment configuration complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies different liquid crystal alignment configurations to different spatial locations: hybrid alignment (horizontal to vertical transition) is used in light-emitting areas to prevent color mixing, while tilted alignment is used in non-light-emitting areas. This local differentiation of quality resolves the contradiction by optimizing each region's alignment according to its specific functional requirements.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If a polarization layer is added to prevent external light reflection, then color gamut is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecolor gamutVSAvoidlayer structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The liquid crystal layer is designed to perform multiple functions simultaneously: it controls light transmission for display, prevents color mixing through hybrid alignment in light-emitting areas, and reduces external light reflection through tilted alignment in non-light-emitting areas. By making the liquid crystal layer multi-functional, the patent avoids adding separate dedicated components for each function, thus improving color gamut while limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If white organic light-emitting layer is formed equally in all sub-pixels with color filters, then manufacturing is simplified, but light leakage defects cause color mixing between adjacent sub-pixel areas

Engineering Contradiction:
Improvelight-emitting layer formationVSAvoidcolor mixing prevention
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent changes the optical parameter of the liquid crystal layer by implementing hybrid alignment in light-emitting areas, where the alignment transitions from horizontal to vertical. This parameter change enables the liquid crystal to selectively control light transmission and prevent color mixing between adjacent sub-pixels, while the underlying white organic light-emitting layer structure remains simple and easy to manufacture.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances color purity and gamut by preventing color mixing between sub-pixel areas and reduces external light reflection, improving the overall performance of the organic light-emitting display device.

Implementation Method 1

liquid crystal molecules of the liquid crystal layer disposed in the light-emitting areas are in a hybrid alignment. In the hybrid alignment, an alignment of the liquid crystal molecules gradually changes from a horizontal alignment to a vertical alignment

Methodology Applied
Scientific EffectHybrid alignment: Liquid Crystals

Implementation Method 2

liquid crystal molecules of the liquid crystal layer disposed in the non-light-emitting areas are in a tilted alignment

Methodology Applied
Scientific EffectTilted alignment: Liquid Crystals

Implementation Method 3

a polarization layer disposed on the second substrate, and the polarization layer transmits light linearly polarized in a first direction

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS12048225B2Organic light emitting display device
Publication Date: 2024.07.23 LG DISPLAY CO LTD
  • US12048225B2 patent drawing
  • US12048225B2 patent drawing
  • US12048225B2 patent drawing

AI summary

An organic light-emitting display device includes a first substrate having sub-pixel areas, each sub-pixel area having a light-emitting area and a non-light-emitting area; thin-film transistors respectively in non-light-emitting areas of the sub-pixel areas; a first planarization layer in the sub-pixel areas while covering the thin-film transistors; organic light-emitting elements on the first planarization layer and in light-emitting areas of the sub-pixel areas; a liquid crystal layer on the organic light-emitting elements and in the sub-pixel areas and in an area between the sub-pixel areas; and a second substrate on the liquid crystal layer. Liquid crystal molecules of the liquid crystal layer in the light-emitting areas are in a hybrid alignment. In the hybrid alignment, an alignment of the liquid crystal molecules gradually changes from a horizontal alignment to a vertical alignment. Liquid crystal molecules of the liquid crystal layer in the non-light-emitting areas are in a tilted alignment.