Hybrid Battery Electrolyte for Stable High-Energy Cells

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Solution Overview

Problem

Existing battery cells face challenges in stability, cost, and energy density, which hinder their widespread adoption and effectiveness in mitigating climate change.

Innovation Solution

The development of a hybrid electrolyte comprising an alkali metal salt, an aliphatic sulfone solvent, a fluorinated solvent, and an alkene carbonate additive, which enhances the stability and performance of lithium-ion and lithium metal battery cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional electrolytes are used in high energy battery cells, then the battery can operate at high energy density, but the stability and longevity of the battery cell deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidstability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent employs a composite electrolyte system combining three distinct components: cyclic carbonate (EC), chain carbonate (DMC), and linear sulfone (DMOS). This composite approach allows the electrolyte to simultaneously achieve high energy density support and enhanced stability, as each component contributes different properties that complement each other in resolving the contradiction between energy density and reliability

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If advanced battery technologies are developed to increase energy density, then the energy storage capacity improves, but the manufacturing cost increases

Engineering Contradiction:
Improveenergy storage capacityVSAvoidmanufacturing cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent optimizes the concentration parameters of each electrolyte component to achieve cost-effective manufacturing. Specifically, EC is used at 10-30 wt%, DMC at 40-70 wt%, and DMOS at 10-30 wt%, with lithium salt at 5-20 wt%. These parameter ranges balance performance requirements with manufacturing costs, avoiding overly complex or expensive formulations while maintaining high energy storage capacity

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If existing electrolyte formulations are used, then the battery cell structure remains simple, but the energy density and performance are limited

Engineering Contradiction:
Improveelectrolyte composition complexityVSAvoidenergy density
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent segments the electrolyte into three functional components with distinct roles: EC provides high dielectric constant for lithium salt dissolution, DMC provides low viscosity for ion mobility, and DMOS provides chemical stability. This segmentation allows each component to be optimized independently for its specific function while collectively achieving high energy density without excessive overall complexity

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed electrolyte improves the stability and energy density of battery cells, reduces costs, and enables the formation of a stable solid electrolyte interphase, thereby enhancing the overall performance and longevity of the batteries.

Implementation Method 1

enables the formation of a stable solid electrolyte interphase

Methodology Applied
Scientific EffectSolid electrolyte interphase formation:

Implementation Method 2

Battery cells are often used to store and discharge electrical energy

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS20250125422A1Hybrid electrolyte
Publication Date: 2025.04.17 RIVIAN HOLDINGS LLC
  • US20250125422A1 patent drawing
  • US20250125422A1 patent drawing
  • US20250125422A1 patent drawing

AI summary

Aspects of the disclosure relate to an electrolyte for a battery cell such as a rechargeable battery cell and includes (i) an alkali metal salt, e.g., a lithium salt; (ii) a solvent including an aliphatic sulfone and can further include a fluorinated solvent; and (iii) an additive including an alkene carbonate. The electrolyte can enhance cell power performance, including at lower temperatures (such as −10° C. or lower) without sacrificing cycle life performance at high temperatures. The electrolyte can be included in a battery cell with a hybrid anode and advantageously can be configured with voltage cathode materials.