Hybrid Bonded Image Sensor Noise Reduction

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Solution Overview

Problem

Hybrid bonded image sensors face challenges with increased node parasitic bonding pad capacitance, pixel to pixel uniformity, and kTC reset noise due to chip-to-chip connections in Hybrid Chip Stacking Technology, limiting further performance improvements in image sensor design.

Innovation Solution

The solution involves a hybrid bonded image sensor architecture where photodiode chips and circuit carrying chips are connected at the Floating Diffusion node level, using inter-chip bonding techniques to minimize capacitance effects and optimize both photodiode and circuit fabrication technologies independently, incorporating P-channel MOS transistors and feedback capacitors to reduce noise and enhance charge storage capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If chip-to-chip bonding is used to separate photodiodes and circuits onto different chips, then manufacturing precision and fabrication optimization are improved, but node parasitic bonding pad capacitance increases

Engineering Contradiction:
Improvefabrication optimizationVSAvoidparasitic bonding pad capacitance
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the photodiode functions onto a separate photodiode chip from the circuit chip, allowing independent optimization of photodiode fabrication while removing circuit-related parasitic effects from the photodiode processing path. This separation enables specialized fabrication processes for each chip type without mutual interference.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediate transfer mechanism where charge is transferred from the photodiode chip to the circuit chip through controlled bonding interfaces. This intermediary approach manages the parasitic capacitance by controlling charge transfer timing and pathways, isolating the photodiode node from excessive parasitic effects during the critical charge accumulation phase.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If chip-to-chip bonding is used to separate photodiodes and circuits, then device complexity is reduced for independent optimization, but pixel to pixel uniformity deteriorates

Engineering Contradiction:
Improveindependent optimizationVSAvoidpixel to pixel uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by optimizing each chip separately for its specific function - the photodiode chip is optimized for light sensing with uniform photodiode characteristics, while the circuit chip is optimized for signal processing. The bonding interface is designed with localized precision features to maintain pixel-to-pixel uniformity despite the separation, using matched bonding pad geometries and controlled placement tolerances.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If chip-to-chip bonding is used, then ease of manufacture is improved for separate fabrication, but kTC reset noise increases

Engineering Contradiction:
Improveseparate fabricationVSAvoidkTC reset noise
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent segments the image sensor into two independently fabricated chips: a photodiode chip and a circuit chip. This segmentation allows each chip to be manufactured using optimized processes for its specific function, improving ease of manufacture. The kTC reset noise is managed by implementing the reset function on the circuit chip after charge transfer, where the larger capacitance of the bonding pad helps reduce the relative impact of kTC noise.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the capacitance parameter at the bonding interface by designing the bonding pad structure to provide sufficient capacitance for noise reduction. By adjusting the bonding pad area and geometry, the system optimizes the balance between maintaining low parasitic effects and providing enough capacitance to reduce kTC reset noise through the relationship between capacitance and thermal noise.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in efficient photodiode performance with high charge storage capacity and quantum efficiency, reducing kTC reset noise and fixed pattern noise, while allowing for optimized fabrication technologies for both photodiodes and circuits, enabling improved image sensor performance in both rolling shutter and global shutter scanning modes.

Implementation Method 1

image sensors sense light by converting impinging photons into electrons

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

the collected charge is converted into a voltage

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9991306B2Hybrid bonded image sensor and method of operating such image sensor
Publication Date: 2018.06.05 SEMICON COMPONENTS IND LLC
  • US9991306B2 patent drawing
  • US9991306B2 patent drawing
  • US9991306B2 patent drawing

AI summary

In one form, a hybrid bonded image sensor comprises a photodiode chip, a circuit carrying chip, and an interconnection. The photodiode chip provides charge to a first floating diffusion in response to incident light, wherein the first floating diffusion is coupled to a first terminal on a first surface of the photodiode chip. The circuit carrying chip has a first terminal aligned with the first terminal of the photodiode chip, the circuit carrying chip forming an output voltage based on charge transferred on the first floating diffusion sensed from the first terminal thereof. The interconnection connects the first terminal of the photodiode chip to the first terminal of the circuit carrying chip.