Hybrid Cable Distribution Unit With Overvoltage Protection

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Solution Overview

Problem

Conventional cellular sites face challenges with limited space for fiber optic breakout assemblies, susceptibility to overvoltage and surge current, and complex cable routing due to the distribution of power and data connections, particularly in distributed antenna systems where processing units are located outside the shelter.

Innovation Solution

A compact distribution and signaling unit that integrates overvoltage protection modules and printed circuit board assemblies within a compact enclosure, allowing for efficient routing and connection of power and fiber optic cables directly to remote radio units, with integrated overvoltage protection and alarm signaling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If processing units are located outside the shelter near antennas to minimize energy loss, then energy efficiency is improved, but susceptibility to overvoltage and surge current from lightning strikes increases

Engineering Contradiction:
Improveenergy lossVSAvoidovervoltage and surge current
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The system divides the radio communication function into two separate units: a base station unit in the shelter and remote radio units outside. This segmentation allows energy processing to remain protected while radio functions operate externally, reducing energy loss in RF cables.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Fiber optic cabling serves as an intermediary between the base station unit and remote radio units, replacing traditional RF cable connections. This eliminates the need for long RF cable runs, minimizing energy loss while keeping the processing unit protected from environmental hazards.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If additional power and fiber optic cabling are required to supply remote units on towers, then processing capability outside shelter is improved, but device complexity increases

Engineering Contradiction:
Improveprocessing capabilityVSAvoidcable routing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The base station unit serves multiple functions: it houses the processing unit, provides power distribution through DC link cables, and manages fiber optic connections. This multi-functionality reduces overall system complexity despite the distributed architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system transitions from horizontal cable routing within the shelter to vertical cable routing up the tower structure. DC link cables and fiber optic cables are routed vertically to remote radio units mounted on the tower, simplifying installation and reducing in-shelter space requirements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If multiple DC link cables are routed to fit different radio/antenna combinations, then system adaptability is improved, but vulnerability to overvoltage damage increases

Engineering Contradiction:
Improveradio compatibilityVSAvoidprotection from overvoltage
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Overvoltage protection devices are pre-installed in the base station unit before cables are connected to remote radio units. This preliminary protection measures ensures that when lightning strikes or voltage surges occur, the protection devices are already in place to prevent damage to both the base station and remote units.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system incorporates overvoltage protection devices that act as a cushion against voltage surges. These devices are positioned in the DC link cables and fiber optic connections to absorb and dissipate energy from lightning strikes before it can reach sensitive electronic components.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Area of stationary object

If space on cellular tower for fiber optic breakout assembly is minimized, then installation cost is reduced, but installation complexity increases

Engineering Contradiction:
Improvetower spaceVSAvoidinstallation simplicity
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The fiber optic breakout assembly is nested within the base station unit enclosure rather than requiring separate external mounting space on the tower. This nested configuration consolidates multiple components into a single compact unit, reducing tower real estate requirements while maintaining all necessary fiber optic termination and distribution functions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a smaller footprint, simplified installation, and enhanced protection against overvoltage, reducing installation time and costs while ensuring reliable power and data transmission to remote radio units.

Implementation Method 1

an overvoltage protection module in communication with the printed circuit board assemblies and configured to protect against overvoltage

Methodology Applied
Scientific EffectOvervoltage detection and protection: Electric Field

Data Source

PatentUS12444927B2Distribution and signaling unit with over voltage protection for fiber optic and power cables
Publication Date: 2025.10.14 RAYCAP INTELLECTUAL PROPERTY LTD
  • US12444927B2 patent drawing
  • US12444927B2 patent drawing
  • US12444927B2 patent drawing

AI summary

A distribution and signaling unit comprises an enclosure having walls forming an interior and an exterior receives a trunk cable entering an interior portion of the enclosure. Hybrid adaptors are arranged in an array in the interior and extend through one or more of the walls of the enclosure. A plurality of printed circuit board assemblies (PCBAs) are mounted in the enclosure. A plurality of over voltage protection (OVP) modules are each mounted adjacent to the hybrid adaptors. A PCBA module is in the enclosure and transmits alarm signals or transmit voltage values measured from the power cables to a remote location.