Hybrid Cable Distribution Unit With Integrated Overvoltage Protection

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Solution Overview

Problem

Conventional cellular sites face challenges with limited space for fiber optic breakout assemblies, susceptibility to overvoltage and surge current, and complex cable routing due to the distribution of power and data connections, particularly in distributed antenna systems where processing units are located outside the shelter.

Innovation Solution

A compact distribution and signaling unit that integrates overvoltage protection modules and printed circuit board assemblies within a compact enclosure, allowing for efficient routing and connection of power and fiber optic cables directly to remote radio units, with integrated overvoltage protection and alarm signaling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If processing units are located outside the shelter near antennas to minimize energy loss, then energy efficiency is improved, but the unit becomes susceptible to damage from overvoltage and surge current during lightning strikes

Engineering Contradiction:
Improveenergy lossVSAvoidsusceptibility to overvoltage damage
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by incorporating overvoltage protection modules and surge protectors into the distribution and signaling unit before the processing unit can be damaged. These protective components are pre-installed in the enclosure to counteract the harmful effects of lightning strikes and overvoltage conditions, allowing the external processing unit to operate safely without being vulnerable to electrical surges.

Inventive Principle:
Principle #9Preliminary anti-action

2Device complexity

If hybrid cables combining fiber and power conductors are used to feed multiple radios, then cable routing is simplified, but the space required for termination and connection becomes extremely limited

Engineering Contradiction:
Improvecable routing complexityVSAvoidtermination space
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The patent merges multiple functions into a single integrated distribution and signaling unit. The enclosure combines fiber optic termination, power cable connection, overvoltage protection, and alarm signaling capabilities in one compact location. This consolidation eliminates the need for separate breakout assemblies and reduces the overall space required on the cellular tower while maintaining all necessary functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The distribution and signaling unit performs multiple functions simultaneously: it terminates hybrid cables, distributes power to multiple radios, provides overvoltage protection, generates alarm signals, and interfaces with the network. This multi-functionality eliminates the need for multiple separate components and reduces the space required on the tower structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If individual surge protectors are provided for each DC circuit in conventional configurations, then overvoltage protection is improved, but the device complexity and space requirements increase

Engineering Contradiction:
Improveovervoltage protectionVSAvoidnumber of protection components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple surge protection functions into integrated overvoltage protection modules that are incorporated into the distribution and signaling unit. Rather than using separate surge protectors for each DC circuit, the design integrates protection capabilities within the enclosure, reducing the number of discrete components while maintaining comprehensive protection for all circuits.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20260051730A1Distribution and signaling unit with over voltage protection for fiber optic and power cables
Publication Date: 2026.02.19 RAYCAP INTELLECTUAL PROPERTY LTD
  • US20260051730A1 patent drawing
  • US20260051730A1 patent drawing
  • US20260051730A1 patent drawing

AI summary

A distribution and signaling unit comprises an enclosure having walls forming an interior and an exterior receives a trunk cable entering an interior portion of the enclosure. Hybrid adaptors are arranged in an array in the interior and extend through one or more of the walls of the enclosure. A plurality of printed circuit board assemblies (PCBAs) are mounted in the enclosure. A plurality of over voltage protection (OVP) modules are each mounted adjacent to the hybrid adaptors. A PCBA module is in the enclosure and transmits alarm signals or transmit voltage values measured from the power cables to a remote location.