Hybrid Cable Sealing Modules for Wide Diameter Range-Taking

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Solution Overview

Problem

Current telecommunications enclosure sealing arrangements face challenges in accommodating a wide range of cable diameters and efficiently recovering from deformation, leading to suboptimal sealing performance and increased recovery time.

Innovation Solution

The proposed solution involves a cable sealing arrangement with first and second cable sealing modules that include a hybrid construction, featuring a softer sealing portion and a harder containment portion, which allows for effective deformation to accommodate various cable sizes and rapid recovery, utilizing elastomeric materials and structural inserts to enhance conformability and reduce recovery time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single-material sealing arrangement is used, then the structure is simple, but it cannot accommodate a wide range of cable diameters effectively

Engineering Contradiction:
Improvecable diameter range accommodationVSAvoidsealing module construction
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sealing module employs a composite construction with a softer sealing portion (first material) and a harder containment portion (second material). The softer sealing material deforms more easily to accommodate cables of varying diameters, while the harder containment material provides structural support. This composite approach enables the sealing arrangement to adapt to a wide range of cable sizes without requiring complex adjustable mechanisms.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different regions of the sealing module are assigned different material properties: the sealing portion uses a softer material for conformability, while the containment portion uses a harder material for structural integrity. This local differentiation of material quality allows each region to perform its specific function optimally, resolving the contradiction between adaptability and structural complexity.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If a softer sealing material is used, then conformability to cables is improved, but recovery time from deformation increases

Engineering Contradiction:
Improvesealant conformabilityVSAvoidrecovery time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The dual-material construction addresses the recovery time issue by combining a softer sealing material for conformability with a harder containment material that provides structural support and faster elastic recovery. The harder containment portion acts as a scaffold that returns more quickly to its original shape, dragging the softer sealing material along with it, thus reducing overall recovery time while maintaining conformability during the sealing process.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If the sealing arrangement is made more compliant, then cable accommodation is improved, but sealing force is reduced

Engineering Contradiction:
Improvecable size accommodationVSAvoidsealing force
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The composite structure resolves this contradiction by having the softer sealing material conform to the cable shape while the harder containment material maintains the necessary sealing force. The containment portion's rigidity ensures that adequate pressure is applied to maintain the seal, while the sealing portion's softness allows it to mold around cables of different sizes, achieving both compliance and sealing force.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the sealing arrangement's ability to accommodate a wide range of cable diameters while ensuring effective sealing and rapid recovery from deformation, improving the overall sealing performance and reducing the time required for the sealing arrangement to return to its non-deformed state.

Implementation Method 1

both having elastomeric properties

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

enhance sealant conformability, and/or sealant recovery from deformation

Methodology Applied
Scientific EffectCompression set recovery: Elastic Recovery

Data Source

PatentUS12124098B2Cable sealing arrangement for an enclosure
Publication Date: 2024.10.22 COMMSCOPE TECHNOLOGIES LLC
  • US12124098B2 patent drawing
  • US12124098B2 patent drawing
  • US12124098B2 patent drawing

AI summary

The present disclosure relates to sealing arrangements for sealing locations where cables enter/exit enclosures. The sealing arrangements can include first and second cable sealing modules each including a cable sealing surface. The cable sealing surfaces of the first and second cable sealing modules oppose and contact one another at a cable pass-through sealing interface. The sealing arrangements can be adapted to enhance cable diameter range-taking, sealant conformability, and/or sealant recovery from deformation.