Hybrid Nasal Cannula-Mask Interface for Dead Space Flushing

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Solution Overview

Problem

Conventional respiratory interfaces, both sealing and non-sealing, face challenges in effectively managing dead space and expiratory pressure, particularly in treatments like CPAP, leading to inefficiencies and discomfort for users.

Innovation Solution

A non-sealing nasal cannula interface combined with a sealing mask, where the cannula delivers breathing gases at a flow rate exceeding peak inspiratory demands, continuously flushing the mask and pharynx with fresh gases, and a mask with a seal to regulate pressure, incorporating adjustable features for user comfort and effective expiratory pressure control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a non-sealing nasal cannula is used to deliver breathing gases, then the gases can be administered at greater temperature and humidity, but the dead space cannot be effectively flushed and expiratory pressure cannot be controlled

Engineering Contradiction:
Improvebreathing gas temperatureVSAvoiddead space flushing effectiveness
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The interface is segmented into two functional components: a sealing mask that provides dead space flushing and pressure control, and a non-sealing nasal cannula that delivers heated/humidified gases. This segmentation allows each component to specialize in its optimal function without compromise.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges the sealing mask and non-sealing nasal cannula into a hybrid interface system where the cannula is positioned within the mask. This combination integrates the advantages of both sealing and non-sealing approaches, enabling simultaneous dead space management and comfortable gas delivery.

Inventive Principle:
Principle #5Merging (Combining)

2Stress or pressure

If a sealing mask is used to control expiratory pressure, then pressure regulation is achieved, but the interface complexity and user discomfort increase

Engineering Contradiction:
Improveexpiratory pressure controlVSAvoidinterface structure complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The mask seal provides dynamic pressure regulation that adapts to user breathing patterns, while the cannula remains relatively static. This dynamic sealing approach allows pressure control without requiring complex mechanical adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The seal is localized to specific regions of the mask where pressure control is most effective, rather than requiring a complete seal around the entire face. This localized sealing reduces interface complexity while maintaining pressure regulation capability.

Inventive Principle:
Principle #3Local quality

3Stress or pressure

If a sealing mask is used to regulate mask pressure by reducing gas leaks, then pressure control is improved, but the device complexity increases

Engineering Contradiction:
Improvemask pressure regulationVSAvoidsealing mechanism complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The mask seal automatically regulates pressure through its inherent sealing properties without requiring complex active control mechanisms. The system self-adjusts to maintain pressure by preventing gas leaks through the seal interface.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The seal acts as an intermediary element between the mask interior and exterior, mediating pressure control by selectively preventing gas leakage while allowing controlled exhaust through designated pathways.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If high flow rates are delivered through the nasal cannula, then dead space flushing is improved, but the device complexity increases

Engineering Contradiction:
Improvedead space flushing effectivenessVSAvoidflow delivery system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses pneumatic principles to deliver high flow rates through the nasal cannula. The breathing gas flow itself provides the flushing action, eliminating the need for additional mechanical pumping or complex flow control devices.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The nasal cannula maintains continuous high flow delivery throughout the breathing cycle, ensuring constant dead space flushing. This continuous action is achieved through the inherent flow characteristics of the breathing support system rather than intermittent mechanical intervention.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The interface reduces anatomical dead space, enhances gas exchange, improves user tolerance by delivering gases at optimal temperature and humidity, and provides adjustable pressure control, addressing inefficiencies and discomfort in conventional systems.

Implementation Method 1

the cannula configured to deliver breathing gases to the nares of a user at a flow rate exceeding the intended user's peak inspiratory flow requirements so that the mask and the user's pharynx are flushed continuously with fresh breathing gases to reduce dead space

Methodology Applied
Scientific EffectGas flow:

Implementation Method 2

the mask including a seal configured to seal with a user's face to allow the interface to be pressurised

Methodology Applied
Scientific EffectSealing:

Implementation Method 3

the provision of Continuous Positive Airway Pressure (CPAP) or other forms of Positive Airway Pressure (PAP) to support a user's respiratory system

Methodology Applied
Scientific EffectPressurisation: Pressurisation

Data Source

PatentUS12364831B2Interface
Publication Date: 2025.07.22 FISHER & PAYKEL HEALTHCARE LTD
  • US12364831B2 patent drawing
  • US12364831B2 patent drawing
  • US12364831B2 patent drawing

AI summary

A user interface comprising a non-sealing nasal cannula and a mask arranged about the nasal cannula, the mask including a seal configured with a user's face to allow the interface to be pressurised, the cannula configured to deliver breathing gases to the nares of a user at a flow rate exceeding the intended user's peak inspiratory flow requirements so that the mask and the user's pharynx are flushed continuously with fresh breathing gases to reduce dead space.