Hybrid Vehicle Catalyst Control via Dynamic Fuel Injection

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Solution Overview

Problem

Hybrid vehicles experience deterioration of exhaust emission control device catalyst performance due to oxygen accumulation when the catalyst temperature is high and fuel supply is cut, leading to reduced conversion performance.

Innovation Solution

A hybrid vehicle control system that adjusts engine and motor operation based on catalyst temperature, using fuel injection when the temperature is above a predetermined level to prevent oxygen accumulation and operates without fuel injection when the temperature is below this level to avoid oxygen supply, thereby maintaining catalyst performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If fuel supply is cut when catalyst temperature is high to charge the battery, then charging power is improved, but oxygen accumulates in the catalyst and conversion performance deteriorates

Engineering Contradiction:
Improvecharging powerVSAvoidcatalyst conversion performance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The control device changes the operating parameter (fuel supply state) based on the catalyst temperature parameter. When catalyst temperature is high, fuel supply is maintained to prevent oxygen accumulation and preserve catalyst performance. When catalyst temperature is low, fuel supply is cut to enable battery charging. This dynamic parameter adjustment resolves the contradiction between charging power and catalyst performance.

Inventive Principle:
Principle #35Parameter changes

2Power

If fuel supply is cut during engine rotation to charge the battery, then battery charging is improved, but oxygen accumulates in the exhaust emission control device

Engineering Contradiction:
Improvebattery chargingVSAvoidoxygen accumulation in catalyst
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The system dynamically changes the fuel supply parameter based on catalyst temperature conditions. At high temperatures where oxygen accumulation is problematic, fuel supply is maintained. At low temperatures where the catalyst is less active and less prone to oxygen accumulation, fuel supply is cut to maximize charging. This resolves the contradiction between battery charging and oxygen accumulation.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If the engine is rotated without fuel injection to save energy, then energy consumption is reduced, but catalyst temperature decreases and oxygen accumulation risk increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidcatalyst activation temperature maintenance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The control device adjusts the fuel injection parameter based on catalyst temperature. When catalyst temperature is high, the engine operates without fuel injection to save energy. When catalyst temperature drops below the threshold, fuel injection is restored to maintain temperature and prevent oxygen accumulation. This dynamic adjustment resolves the contradiction between energy saving and catalyst temperature maintenance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses oxygen accumulation and deterioration of the catalyst's conversion performance by optimizing engine and motor control according to catalyst temperature, ensuring efficient operation and longevity of the exhaust emission control device.

Implementation Method 1

an exhaust emission control device equipped with a catalyst when a catalyst temperature in the exhaust emission control device is equal to or higher than a predetermined temperature

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS10246079B2Hybrid vehicle
Publication Date: 2019.04.02 TOYOTA JIDOSHA KK
  • US10246079B2 patent drawing
  • US10246079B2 patent drawing
  • US10246079B2 patent drawing

AI summary

A hybrid vehicle comprises an engine configured to output power for driving and equipped with an exhaust emission control device in an exhaust system thereof. The hybrid vehicle further comprises a control device. In response to a predetermined rotation request for rotating the engine with no need to output power from the engine, the control device performs a control to rotate the engine with fuel injection when a catalyst temperature in the exhaust emission control device is equal to or higher than a predetermined temperature, while performing a control to rotate the engine without the fuel injection when the catalyst temperature is lower than the predetermined temperature.