Hybrid Cathode Battery for Implantable Devices

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Solution Overview

Problem

Current battery designs for implantable medical devices, such as ICDs, face challenges in achieving high energy density and high discharge rate capability while also serving as an end-of-life indicator, with existing cathode materials like silver vanadium oxide and sub-fluorinated carbon fluoride having limitations in manufacturing complexity and discharge rate capability.

Innovation Solution

A hybrid electrode configuration is introduced, featuring a stacked arrangement of cathodes with sub-fluorinated carbon fluoride and silver vanadium oxide as cathode active materials, alternated with anodes and separators, which enhances energy density, discharge rate capability, and provides an end-of-life indicator by maintaining a consistent discharge voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If sub-fluorinated carbon fluoride (CFx) is used as cathode active material, then energy density is improved, but discharge rate capability deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoiddischarge rate capability
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The cathode is divided into multiple discrete layers with alternating materials (CFx layers and SVO layers) rather than using a single homogeneous material. This segmentation allows each layer type to contribute its specific advantages: CFx layers provide high energy density while SVO layers provide high discharge rate capability, and the alternating structure enables both functions to operate simultaneously during battery discharge.

Inventive Principle:
Principle #1Segmentation

2Speed

If silver vanadium oxide (SVO) is used as cathode active material, then discharge rate capability and EOL indicator are improved, but energy density deteriorates

Engineering Contradiction:
Improvedischarge rate capabilityVSAvoidenergy density
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The cathode is divided into multiple discrete layers with alternating materials (CFx layers and SVO layers) rather than using a single homogeneous material. This segmentation allows each layer type to contribute its specific advantages: CFx layers provide high energy density while SVO layers provide high discharge rate capability, and the alternating structure enables both functions to operate simultaneously during battery discharge.

Inventive Principle:
Principle #1Segmentation

3Speed

If three-layer cathode design with two current collectors is used, then discharge rate capability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedischarge rate capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The cathode is divided into multiple discrete layers with alternating materials (CFx layers and SVO layers) rather than using a single homogeneous material. This segmentation allows each layer type to contribute its specific advantages: CFx layers provide high energy density while SVO layers provide high discharge rate capability, and the alternating structure enables both functions to operate simultaneously during battery discharge.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid battery configuration achieves higher energy density and discharge rate capability, allowing for precise tailoring of usable battery capacity and providing an effective end-of-life indicator, thus addressing the limitations of existing designs.

Implementation Method 1

Electrochemical cells or batteries are used as the power source in many applications

Methodology Applied
Scientific EffectElectrochemical reactions: Redox Reactions

Implementation Method 2

some form of electrolyte 108 in contact with anode 104 and cathode 102

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Data Source

PatentUS11362316B2Battery having hybrid cathode configuration
Publication Date: 2022.06.14 PACESETTER INC
  • US11362316B2 patent drawing
  • US11362316B2 patent drawing
  • US11362316B2 patent drawing

AI summary

Batteries having hybrid electrode configurations are disclosed herein. In one embodiment, a battery comprises an electrode assembly. The electrode assembly comprises a first cathode including a first cathode active material, a second cathode including a second cathode active material different from the first cathode active material, a first anode disposed between the first cathode and the second cathode, a first separator interposed between the first cathode and the first anode, and a second separator interposed between the second cathode and the first anode.