Hybrid Single Double Wall Case Design for Chainsaw Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing chainsaw cases either consume excessive materials or have a large footprint, failing to balance cost-effectiveness with sufficient protection and support for the chainsaw.

Innovation Solution

A hybrid double and single wall chainsaw case design, featuring pivotally connected body portions with a combination of double and single wall structures, a removable scabbard, and strategically placed ribs for added support, allowing for reduced material usage and a smaller footprint while maintaining protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If double wall construction is used, then protection and support strength is improved, but material cost and footprint increase

Engineering Contradiction:
Improveprotection and support strengthVSAvoidmaterial usage
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The case applies double wall construction only to specific high-stress areas (front wall, rear wall, and walls containing recesses) while using single wall construction for other areas. This localized application of double wall structure provides enhanced protection where needed while reducing overall material consumption and footprint.

Inventive Principle:
Principle #3Local quality

2Strength

If double wall construction is used, then protection and support strength is improved, but footprint and shipping space increase

Engineering Contradiction:
Improveprotection and support strengthVSAvoidfootprint
Core Design Contradiction:
StrengthVSArea of stationary object

Solution Approach 1:

The case uses double wall construction only for specific walls requiring enhanced strength (front, rear, and walls with recesses) while employing single wall construction for other walls. This selective approach maintains necessary protection and support while minimizing the overall footprint and shipping space requirements.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11065757B2Hybrid single and double wall case
Publication Date: 2021.07.20 CUSTOM PAK INC
  • US11065757B2 patent drawing
  • US11065757B2 patent drawing
  • US11065757B2 patent drawing

AI summary

A hybrid double and single wall case with two pivotally connected body portions which are single molded pieces that pivot between an open position and a closed position to respectively receive and contain a chainsaw. A portion of the body sections is configured as a double wall structure and a portion of one of the body sections is configured as a single wall structure.