Hybrid Frequency Comb Generator for Low-Power WDM Transceivers

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Solution Overview

Problem

Current frequency comb generators are limited by their single-technology oriented designs, which fail to efficiently scale power consumption and signal-to-noise ratio (SNR) for higher bitrates and modulation orders in optical transceivers, leading to increased power consumption and thermal management challenges, especially in compact form-factor transceivers.

Innovation Solution

A hybrid frequency comb generator integrating an indium phosphide die with a laser source and a silicon photonics die, utilizing a microring resonator with non-silicon materials like silicon carbide (SiC) for nonlinear wavelength conversion and modulation, allowing for efficient power management and reduced heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If laser power is increased to maintain SNR for higher modulation orders (PAM-4 to PAM-8), then signal-to-noise ratio is improved, but power consumption increases above linear scaling and heat dissipation strain increases

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent segments the frequency comb generator into two separate dies: an indium phosphide die for laser source and a silicon photonics die for modulation and wavelength generation. This segmentation allows each component to operate at optimized power levels, preventing the need for excessive power increases across the entire system when scaling modulation orders.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the operating parameters by using heterogeneous integration to combine different material platforms (InP and SiPh), enabling the system to achieve required SNR through improved optical coupling and reduced losses rather than simply increasing laser power, thus avoiding linear power scaling.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If discrete single wavelength lasers are used in arrays, then wavelength division multiplexing is achieved, but device complexity and power consumption increase

Engineering Contradiction:
Improvewavelength division multiplexing capabilityVSAvoidlaser array complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple laser sources into a single frequency comb generator on the indium phosphide die that generates multiple equidistant wavelengths simultaneously. This combining approach replaces complex arrays of discrete lasers with a single integrated comb source, reducing device complexity while maintaining WDM capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The frequency comb generator on the InP die serves multiple functions: it generates the optical carrier and simultaneously produces the entire comb spectrum of equidistant wavelengths needed for WDM. This multi-functional component replaces what would otherwise require separate laser sources and wavelength generation mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If traditional frequency comb generators are constructed using discrete components, then frequency comb generation is achieved, but device footprint becomes too large for compact transceivers

Engineering Contradiction:
Improvefrequency comb generationVSAvoiddevice footprint
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent implements a nested structure where the indium phosphide die (containing the laser comb source) is flip-chip mounted onto the silicon photonics die (containing the microring resonators and modulators). This nesting approach integrates two complex subsystems into a compact unified device, achieving frequency comb generation with a footprint suitable for standard transceiver form factors.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from planar integration to three-dimensional heterogeneous integration by stacking the InP die on top of the SiPh die. This dimensional change allows compact co-location of the frequency comb source and the microring resonators, dramatically reducing the device footprint compared to discrete component layouts.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of manufacture

If indium phosphide approach is used with laser grown on die, then system-on-chip integration is simplified, but manufacturing cost increases

Engineering Contradiction:
Improvesystem-on-chip integrationVSAvoidmanufacturing cost
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent segments the system into two specialized dies: InP for laser growth and SiPh for photonics integration. This segmentation allows each die to be manufactured using optimized processes for that material system, then combined through flip-chip mounting. The segmentation balances manufacturing complexity by avoiding the need to grow lasers on silicon while still achieving integrated functionality.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid approach enables scalable power consumption and improved signal-to-noise ratio, reducing thermal strain and increasing the efficiency of optical transceivers while maintaining compact form-factors, suitable for high-speed datacenter communication.

Implementation Method 1

utilizing a microring resonator with non-silicon materials like silicon carbide (SiC) for nonlinear wavelength conversion and modulation

Methodology Applied
Scientific EffectNonlinear wavelength conversion: Second Harmonic Generation

Data Source

PatentUS11791902B2Heterogeneous integration of frequency comb generators for high-speed transceivers
Publication Date: 2023.10.17 MELLANOX TECHNOLOGIES LTD(IL)
  • US11791902B2 patent drawing
  • US11791902B2 patent drawing
  • US11791902B2 patent drawing

AI summary

A photonics frequency comb generator includes two integrated dies: an indium phosphide die laser of a first wavelength is grown on from, and a silicon photonics die having a microring resonator connected to the laser and frequency modulators. The microring resonator converts the first wavelength into a number of second wavelengths. One type of the microring resonator is a hybrid non-linear optical wavelength generator, comprising non-silicon materials, such as SiC or SiGe built on silicon to yield a non-linear wavelength generation. The second wavelengths are generated by adjusting the ring's geometric size and a distance between the ring and the traverse waveguide. Another type of microring resonator splits the first wavelength into a plurality of second wavelengths and transmits the multiple second wavelengths to filters and modulators, and each selects and modulates one of the second wavelengths in a one-to-one relationship. This frequency comb generator has applications in WDM/CWDM and multi-chip modules in high speed transceivers.