Hybrid Compressor with Independent Electric Machine

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Solution Overview

Problem

Aircraft turbomachines of the twin-body, double-flow turbojet type face challenges in maintaining efficient gas flow across a wide operating speed range due to the phenomenon of pumping, which degrades aerodynamic flow quality and compressor performance, particularly in low-pressure compressors, where variable geometry solutions like VBV and RDE introduce inefficiencies and limited corrective capacities.

Innovation Solution

Incorporating an electrical machine downstream of the low-pressure compressor to rotate a ring of moving blades independently of the compressor rotor speed, allowing for improved airflow control and flexibility, with the electric machine's speed controlled to optimize aerodynamic operation and avoid pumping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If variable geometry systems (VBV, RDE) are integrated into the low-pressure compressor to control flow across wide speed ranges, then compressor operability is improved, but aerodynamic flow quality degrades due to clearance, slots, and leaks

Engineering Contradiction:
Improvecompressor operabilityVSAvoidaerodynamic flow quality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention extracts the flow control function from the compressor itself and places it in a separate electric machine downstream. The electric machine's rotor, when rotated, generates a jet of air that mixes with the compressor discharge flow to control surge and pumping phenomena, eliminating the need for variable geometry components within the compressor that would compromise aerodynamic efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The electric machine acts as an intermediary between the compressor and the combustion chamber. By injecting controlled amounts of air through the electric machine's rotor, it mediates the flow control function, allowing the compressor to operate at optimal aerodynamic conditions while still preventing surge and pumping across the entire speed range.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If variable geometry systems are added to control compressor flow, then operability across speed ranges is improved, but device complexity increases

Engineering Contradiction:
Improvecompressor operabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention removes complex variable geometry mechanisms (VBV, RDE) from the compressor system and replaces them with a simpler electric machine. The electric machine, driven by the high-pressure turbine, provides flow control through rotor rotation without requiring moving parts or adjustable geometries within the compressor itself, thereby reducing overall system complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If an electric machine is integrated to drive the low-pressure compressor rotor, then compressor performance is optimized in certain regimes, but high-pressure compressor operability degrades

Engineering Contradiction:
Improvelow-pressure compressor performanceVSAvoidhigh-pressure compressor operability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The invention segments the power transmission system by placing the electric machine between the low-pressure compressor and the high-pressure compressor. The electric machine is driven by the high-pressure turbine and can independently control the low-pressure compressor's air flow, allowing optimized compressor performance without constraining the high-pressure compressor's operating range.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electric machine serves as an intermediary that decouples the control of the low-pressure compressor from the high-pressure compressor. By controlling air flow through the electric machine's rotor, it allows the low-pressure compressor to operate optimally while the high-pressure compressor maintains its full operability range, eliminating the trade-off present in directly coupled systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If the low-pressure compressor operates over a wide speed range (25% to 105% of nominal speed), then adaptability is improved, but pumping phenomena occur that degrade flow quality

Engineering Contradiction:
Improvespeed range coverageVSAvoidflow quality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention ensures continuous useful action by using the electric machine to maintain proper air flow through the low-pressure compressor across the entire speed range. The electric machine's rotor, when rotated, continuously generates mixing air that prevents surge and pumping phenomena, allowing the compressor to operate efficiently from 25% to 105% of nominal speed without loss of flow quality.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances airflow control and flexibility, reducing pumping phenomena and maintaining efficient operation across varying speeds, while also enabling airflow maintenance during engine stoppages for maintenance or cooling, thus improving overall turbomachine performance.

Implementation Method 1

the rotor of which drives in rotation a ring of moving blades configured to generate an air flow when it is set in rotation

Methodology Applied
Scientific EffectAerodynamic flow generation: Aerofoil

Data Source

PatentEP4115073B1Aircraft turbine engine with a hybrid compressor
Publication Date: 2024.07.24 SAFRAN SA
  • EP4115073B1 patent drawingFigure 1~2
  • EP4115073B1 patent drawingFigure 3~4
  • EP4115073B1 patent drawingFigure 5~6

AI summary

The invention relates to an aircraft turbine engine (101) which comprises, downstream of the low pressure compressor of its low pressure body (104) and upstream of its combustion chamber (102), an electric motor (206) which is configured to rotate a rotor blade ring so as to generate a flow of air. Moreover, the rotational speed of the electric machine rotor is independent of the rotational speed of the compressor rotor.