Hybrid Aircraft Control-Surface De-Icing with Thermal and Piezoelectric Zones

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Solution Overview

Problem

Existing aircraft de-icing systems rely on heat, which consumes large amounts of electricity, or are complex electro-mechanical systems that are inefficient in removing ice buildup on wings.

Innovation Solution

A hybrid de-icing system combining thermal energy from a first de-icing system and vibration from a second de-icing system, utilizing piezoelectric devices, to effectively remove ice from critical zones of aircraft wings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If thermal energy systems are used to remove ice from the wing, then ice removal effectiveness is improved, but electricity consumption increases

Engineering Contradiction:
Improveice removal effectivenessVSAvoidelectricity consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The wing surface is divided into high critical zones and low critical zones, with different de-icing systems applied to each zone. The high critical zone uses thermal energy systems while the low critical zone uses piezoelectric vibration systems, optimizing energy consumption based on the specific de-icing requirements of each zone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different de-icing methods are applied to different zones of the wing based on their specific characteristics. The high critical zone receives thermal energy treatment while the low critical zone receives vibration treatment, creating a localized, optimized de-icing strategy that reduces overall energy consumption.

Inventive Principle:
Principle #3Local quality

2Reliability

If electro-mechanical systems are used to remove ice from the wing, then ice removal capability is improved, but system complexity increases

Engineering Contradiction:
Improveice removal capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex electro-mechanical de-icing systems with a hybrid system that combines thermal energy systems and piezoelectric vibration systems. The piezoelectric devices convert electrical energy directly to mechanical vibration without complex electro-mechanical conversion mechanisms, simplifying the overall system architecture while maintaining effective ice removal capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If thermal energy is applied to the entire wing surface, then comprehensive ice protection is achieved, but energy consumption increases

Engineering Contradiction:
Improveice protection coverageVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The wing surface is segmented into high critical zones requiring thermal energy treatment and low critical zones treated with piezoelectric vibration systems. This segmentation allows comprehensive ice protection while minimizing overall energy consumption by applying the most energy-intensive thermal systems only where absolutely necessary.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of applying thermal energy to the entire wing surface, the system applies thermal energy partially to only the high critical zones that require it most. The low critical zones are treated with the more energy-efficient piezoelectric vibration systems, achieving comprehensive protection with reduced energy consumption.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid system reduces electricity and fuel consumption while efficiently removing ice from both high and low critical zones of aircraft wings, enhancing flight safety and performance.

Implementation Method 1

a first deicing system providing thermal energy to a high critical zone of the control surface to remove ice from the control surface

Methodology Applied
Scientific EffectThermal energy: Heating

Implementation Method 2

a second deicing system configured to vibrate the control surface to remove ice from the control surface

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 3

de-icing systems using piezoelectric devices

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12459655B2Hybrid ice protection system
Publication Date: 2025.11.04 GOODRICH CORP
  • US12459655B2 patent drawing
  • US12459655B2 patent drawing
  • US12459655B2 patent drawing

AI summary

A hybrid deicing system is disclosed herein. The hybrid deicing system includes a first deicing system coupled to a high critical zone of a control surface, the first deicing system providing thermal energy to the high critical zone of the control surface to remove ice from the control surface, a second deicing system coupled to a low critical zone of the control surface, the second deicing system configured to vibrate the control surface to remove ice from the control surface, and a controller configured to control the first deicing system and the second deicing system.