Hybrid Vehicle Control Device for Voltage Step-Up Loss Reduction

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Solution Overview

Problem

Existing control devices for hybrid vehicles with voltage step-up devices do not effectively reduce CO2 emissions and fuel consumption, as they do not consider the losses in the voltage step-up process.

Innovation Solution

A control device for hybrid vehicles that includes an evaluation unit and a state-of-charge control unit, which determines if increasing the voltage of the electrical storage device can reduce CO2 emissions or fuel consumption by estimating emissions and fuel consumption based on vehicle speed and travel distance, and adjusts the state of charge and drive modes accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the voltage of the electrical storage device is increased to reduce voltage step-up device losses, then fuel economy improves, but the device complexity increases due to additional control mechanisms

Engineering Contradiction:
Improvevoltage step-up device lossVSAvoidcontrol device complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The evaluation unit performs preliminary calculations to determine whether increasing electrical storage device voltage will reduce CO2 emissions before the vehicle travels. The state-of-charge control unit pre-adjusts the voltage based on these predictions, avoiding unnecessary voltage changes during travel and reducing real-time control complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device uses feedback from the evaluation unit's CO2 emission calculations to adjust the state-of-charge control strategy. The system continuously monitors voltage, travel distance, and emission data to optimize voltage adjustment timing and magnitude, balancing energy loss reduction with control simplicity

Inventive Principle:
Principle #23Feedback

2Loss of energy

If the state of charge is increased at the start of travel route to reduce CO2 emissions, then fuel consumption decreases, but the productivity of the electrical storage device is reduced due to higher initial charge level

Engineering Contradiction:
Improvefuel consumptionVSAvoidelectrical storage device productivity
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The state-of-charge control unit dynamically adjusts the electrical storage device voltage based on real-time conditions including remaining travel distance, current voltage level, and predicted CO2 emissions. The system transitions from static pre-set voltage levels to dynamic adjustment, optimizing both fuel consumption and storage device utilization throughout the journey

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The evaluation unit calculates optimal voltage parameters by considering multiple factors including travel distance, current state of charge, and voltage step-up device efficiency characteristics. The system changes voltage parameters adaptively rather than maintaining fixed charge levels, maximizing fuel economy while preserving electrical storage device productivity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The control device reduces CO2 emissions and fuel consumption by optimizing the state of charge and drive modes, thereby minimizing the loss in the voltage step-up device and improving fuel economy.

Implementation Method 1

a voltage step-up device that steps up an input voltage of a driving device for driving a driving electric motor to a voltage of an electrical storage device or above

Methodology Applied
Scientific EffectVoltage step-up: Electromagnetic Induction

Data Source

PatentUS8897942B2Control device for hybrid vehicle, and hybrid vehicle equipped with control device
Publication Date: 2014.11.25 TOYOTA JIDOSHA KK
  • US8897942B2 patent drawing
  • US8897942B2 patent drawing
  • US8897942B2 patent drawing

AI summary

A hybrid vehicle (100) includes a voltage step-up device (17). The voltage step-up device (17) is provided between driving devices (18, 20) and an electrical storage device (16), and steps up input voltages of the driving devices (18, 20) to a voltage of the electrical storage device (16) or above. An HV-ECU (36) determines whether it is possible to reduce a CO2 emissions for a predetermined travel route by increasing the voltage of the electrical storage device (16). Then, when it is determined that it is possible to reduce the CO2 emissions, the HV-ECU (36) controls an SOC of the electrical storage device (16) so as to increase the SOC at a start of the travel route.