Hybrid Cycle Rotary Engine Combustion Control

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Solution Overview

Problem

Modern internal combustion engines have limited efficiency, typically operating at around 30-35% maximum efficiency, and existing technologies like HCCI cycles struggle with high pollution and complex control mechanisms, especially at partial loads.

Innovation Solution

A hybrid-cycle rotary engine design that includes a source of pressurized working medium, an expander with a housing, piston, intake and exhaust ports, and a septum, where the working chamber experiences constant volume combustion, and a controller manages fuel and air flow to optimize efficiency and reduce pollution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If HCCI cycle is used to improve efficiency, then thermal efficiency increases, but pollution increases and control complexity increases

Engineering Contradiction:
Improvethermal efficiencyVSAvoidpollution
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The engine cycle is segmented into distinct phases: compression stroke, constant volume combustion phase, and expansion stroke. The septum divides the combustion chamber to create separate zones for fuel injection and combustion, allowing controlled burning that reduces pollution while maintaining efficiency. This segmentation enables precise control over the combustion process, preventing the uncontrolled spontaneous ignition that causes pollution in HCCI engines.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Fuel is injected into the combustion chamber before the compression stroke completes, during the constant volume phase. This preliminary fuel introduction allows the fuel to mix with air and prepare for controlled combustion, rather than relying on spontaneous ignition after compression. The controller manages this timing to optimize both efficiency and emissions, avoiding the pollution problems of uncontrolled HCCI ignition.

Inventive Principle:
Principle #10Preliminary action

2Use of energy by moving object

If HCCI cycle is used to improve efficiency, then thermal efficiency increases, but control mechanism complexity increases

Engineering Contradiction:
Improvethermal efficiencyVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The engine utilizes its own compression process to create the conditions for controlled combustion. The compression stroke naturally raises the temperature and pressure to the point where fuel ignition occurs, without requiring external ignition systems or complex control mechanisms. The septum and controller work together to manage fuel injection timing, but the core combustion process is self-regulating, simplifying the overall control system while maintaining high efficiency.

Inventive Principle:
Principle #25Self-service

3Use of energy by moving object

If modern ICE operates at maximum efficiency (30-35%), then thermal efficiency is optimized, but this only occurs at full load while vehicles operate at partial load most of the time

Engineering Contradiction:
Improvethermal efficiencyVSAvoidoperating range
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The engine employs dynamic control of the combustion process through electronic timing control of fuel injection and the movable septum. This allows the engine to adapt the combustion characteristics to match varying load conditions, maintaining high efficiency across the operating range rather than being optimized only for full load. The system can dynamically adjust the constant volume combustion phase duration and fuel injection timing to optimize performance at partial loads, which constitute most vehicle operating conditions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid-cycle rotary engine achieves higher efficiency and reduced pollution by optimizing combustion conditions and operating at less than full load, providing a more efficient and controlled combustion process compared to traditional engines.

Implementation Method 1

the heat input is energy release from oxidation of the fuel at least over the first angular range

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

the heat input is energy release from oxidation of the fuel at least over the first angular range

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

The working chamber over a second angular range of the cycle expands in volume while the piston receives, from the working medium as a result of its increased pressure, a force relative to the housing

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 4

the piston receives, from the working medium as a result of its increased pressure, a force relative to the housing that causes motion of the piston relative to the housing

Methodology Applied
Scientific EffectPressure force: Pressure Increase

Data Source

PatentUS9644570B2Hybrid cycle rotary engine
Publication Date: 2017.05.09 LIQUIDPISTON INC
  • US9644570B2 patent drawing
  • US9644570B2 patent drawing
  • US9644570B2 patent drawing

AI summary

An internal combustion engine includes in one aspect a source of a pressurized working medium and an expander. The expander has a housing and a piston, movably mounted within and with respect to the housing, to perform one of rotation and reciprocation, each complete rotation or reciprocation defining at least a part of a cycle of the engine. The expander also includes a septum, mounted within the housing and movable with respect to the housing and the piston so as to define in conjunction therewith, over first and second angular ranges of the cycle, a working chamber that is isolated from an intake port and an exhaust port. Combustion occurs at least over the first angular range of the cycle to provide heat to the working medium and so as to increase its pressure. The working chamber over a second angular range of the cycle expands in volume while the piston receives, from the working medium as a result of its increased pressure, a force relative to the housing that causes motion of the piston relative to the housing.