Hybrid Dehumidification Control for High Moisture Indoor Loads

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Solution Overview

Problem

In high moisture load environments, traditional dehumidification methods fail to effectively control indoor humidity, leading to discomfort and mold growth due to outdoor dew points exceeding indoor dew points, necessitating the use of refrigeration-based systems year-round, which is inefficient and costly.

Innovation Solution

A hybrid dehumidification system that combines mechanical and ventilation modes, using modulating dampers and fans to control humidity, with an air bypass and purge feature, allowing for efficient operation in both occupied and unoccupied periods, and utilizing single or multiple plate heat exchangers to optimize airflow and energy usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If refrigeration based dehumidification is used to maintain indoor humidity, then indoor humidity control is improved, but energy consumption increases and the system must operate year-round

Engineering Contradiction:
Improveindoor humidity controlVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically switches between mechanical dehumidification mode and outdoor air dehumidification mode based on real-time comparison of outdoor and indoor dew points. When outdoor dew point is lower than indoor dew point, the system uses outdoor air for dehumidification; when outdoor dew point exceeds indoor dew point, it switches to mechanical refrigeration-based dehumidification. This dynamic adaptation optimizes energy consumption while maintaining reliable humidity control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes its operational parameters by monitoring dew point temperatures and adjusting the dehumidification method accordingly. It transitions between two distinct operational states (mechanical mode and ventilation mode) based on the dew point parameter comparison, allowing efficient operation under varying environmental conditions.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If outdoor air is used for dehumidification, then energy consumption is reduced, but indoor humidity control fails when outdoor dew point exceeds indoor dew point

Engineering Contradiction:
Improveenergy consumptionVSAvoidindoor humidity control
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system continuously monitors both outdoor and indoor dew point temperatures and uses this feedback to determine the appropriate dehumidification mode. The control system compares the dew point values and automatically switches between mechanical and ventilation modes to ensure reliable humidity control while optimizing energy usage.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adapts its dehumidification strategy based on real-time environmental conditions. It transitions from energy-saving outdoor air mode to mechanical refrigeration mode when outdoor dew point exceeds indoor dew point, ensuring continuous effective humidity control regardless of outdoor conditions.

Inventive Principle:
Principle #15Dynamics

3Reliability

If mechanical dehumidification is used in high moisture load environments, then indoor humidity is controlled, but the system complexity and cost increase

Engineering Contradiction:
Improveindoor humidity controlVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system combines two dehumidification methods (mechanical refrigeration and outdoor air ventilation) into a single hybrid system that can perform both functions. This multi-functionality allows the system to handle high moisture load environments effectively while providing flexibility to switch between modes, reducing the need for separate dedicated systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The hybrid system dynamically selects the appropriate dehumidification mode based on environmental conditions, optimizing performance for high moisture load environments while avoiding unnecessary complexity. The control system intelligently determines when to use mechanical dehumidification versus outdoor air dehumidification, providing reliable humidity control adaptively.

Inventive Principle:
Principle #15Dynamics

4Loss of energy

If outdoor air ventilation is used during unoccupied periods, then energy savings occur, but indoor humidity may rise above design levels

Engineering Contradiction:
Improveenergy savingsVSAvoidindoor humidity levels
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system dynamically adjusts its operation during unoccupied periods based on real-time dew point comparison. When outdoor dew point is lower than indoor dew point, it uses outdoor air ventilation for energy savings. When outdoor dew point exceeds indoor dew point, it switches to mechanical dehumidification to prevent humidity from rising above design levels, ensuring reliability even during unoccupied periods.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary assessment of outdoor versus indoor dew points before initiating ventilation during unoccupied periods. This preliminary action prevents harmful ventilation by comparing dew points first, ensuring that outdoor air ventilation is only used when it will not cause humidity problems.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively modulates dehumidification to maintain indoor humidity levels, reduces energy consumption by adjusting operation based on occupancy and outdoor conditions, and ensures safe humidity levels while preventing condensation damage, thereby enhancing comfort and reducing energy costs.

Implementation Method 1

utilizing single or multiple plate heat exchangers to optimize airflow and energy usage

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS7581408B2Hybrid dehumidification system for applications with high internally-generated moisture loads
Publication Date: 2009.09.01 KENTUCKIANA CURB
  • US7581408B2 patent drawing
  • US7581408B2 patent drawing
  • US7581408B2 patent drawing

AI summary

A hybrid dehumidification system uses both mechanical cooling and ventilation to control humidity under control of a system which selects the best mode of operation under a given set of conditions. A purge mode using 100% outside air and exhaust is also supported to decontaminate a space. Either a single large plate heat exchanger or multiple small plate heat exchangers may be employed in the system.