Hybrid Vehicle Discharge Power Control for No-Load Engine Operation

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Solution Overview

Problem

Hybrid vehicles face challenges in extending electric vehicle (EV) running mode and preventing driveability degradation due to insufficient power during no-load operation of the internal combustion engine, where the engine operates without providing torque output, leading to restricted discharge allowable power from the power storage device.

Innovation Solution

A control device for hybrid vehicles that includes a running mode control unit, a discharge allowable power control unit, and a determination unit, which sets discharge allowable power to a higher value when the vehicle is in charge depleting mode and the engine is stopped, allowing for load operation based on increased power when necessary, thereby preventing insufficient power situations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If discharge allowable power Wout is increased when running mode is at CD mode and engine is stopped, then EV running can be extended and engine starting frequency is reduced, but when engine is at no-load operation, the discharged electric power is restricted to non-increased Wout causing insufficient actual power relative to required power

Engineering Contradiction:
ImproveEV running durationVSAvoidactual power availability
Core Design Contradiction:
Duration of action of moving objectVSPower

Solution Approach 1:

The patent applies dynamics by making the discharge allowable power Wout adjustable based on operating conditions. Specifically, Wout is set to a first value when the engine is stopped and a second value when the engine is operating, allowing the system to adapt power availability to the current state. This dynamic adjustment resolves the contradiction by ensuring sufficient power is available during no-load operation while still extending EV running when the engine is stopped.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of discharge allowable power Wout based on the engine's operational state. When the engine is at no-load operation, Wout is set to a first value that ensures sufficient actual power is available. When the engine is stopped during CD mode, Wout can be increased to extend EV running. This parameter change strategy allows the system to optimize power availability according to specific operating conditions.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If discharge allowable power Wout is increased to suppress engine starting frequency, then EV running sense is improved, but driveability degrades when engine cannot attain load operation until required power reaches increased Wout

Engineering Contradiction:
ImproveEV running experienceVSAvoidengine response capability
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system dynamically adjusts Wout based on whether the engine is at no-load operation or stopped. When the engine is operating (even at no-load), Wout is set to a first value that allows the engine to respond promptly to load requests, maintaining good driveability. When the engine is stopped and CD mode is active, Wout is increased to suppress unnecessary starts while preserving EV running experience.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes Wout based on engine operational status to balance EV running experience and engine response capability. By setting Wout to different values depending on whether the engine is running or stopped, the system improves EV running sense when appropriate while preventing driveability degradation during transitions to load operation.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If engine is operated in no-load operation to protect components, then discharge allowable power Wout remains non-increased, but the situation arises where discharged electric power is restricted and engine cannot attain load operation timely

Engineering Contradiction:
Improvecomponent protectionVSAvoidtime to attain load operation
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system uses dynamic adjustment of Wout to resolve the timing issue. When the engine is at no-load operation, Wout is set to a first value that allows timely transition to load operation, reducing the time loss. This dynamic parameter adjustment maintains component protection through controlled no-load operation while ensuring the engine can attain load operation promptly when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes Wout based on the engine's operational state to balance component protection and response time. By adjusting Wout according to whether the engine is at no-load or stopped, the system allows timely transitions to load operation while maintaining the benefits of controlled no-load operation for component protection.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2565095B1Control device for a hybrid vehicle, and hybrid vehicle incorporating control device
Publication Date: 2020.11.25 TOYOTA JIDOSHA KK
  • EP2565095B1 patent drawingFigure 1
  • EP2565095B1 patent drawingFigure 2
  • EP2565095B1 patent drawingFigure 3

AI summary

A Wout control unit (154) increases a discharge allowable power (Wout) to W1 greater than W0 when the running mode is at a CD mode and an engine (ENG) is stopped. An engine operation determination unit (156) determines whether the engine (ENG) is to be set at load operation or not based on W0 when the running mode is at the CS mode, and based on W1 when the running mode is at the CD mode. In the case where the engine (ENG) is at no-load operation, the engine operation determination unit (156) determines whether the engine (ENG) is to be set at load operation or not based on W0 even if the running mode is at the CD mode.