Hybrid Drive Power Control Using Battery and Fuel Cell Damage Forecasts

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Solution Overview

Problem

Existing hybrid drive systems in vehicles fail to optimize the combination of battery device output power and fuel cell system operating power to extend the service life of both components, often leading to increased damage to one component while the other suffers reduced service life.

Innovation Solution

A controlling method that monitors and stores the operating power of the fuel cell system and the output power of the battery device over a measurement period, using damage models to forecast future damage and adjust the target output power and operating power to balance the damage between components, thereby extending the service life of the hybrid drive system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the output power of the battery device is increased to meet power demand, then the power demand is satisfied, but the damage to the battery device increases and service life is reduced

Engineering Contradiction:
Improveoutput power of battery deviceVSAvoidservice life of battery device
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system performs preliminary assessment of damage status for both battery device and fuel cell system before meeting power demand. By measuring and storing operating parameters over a measurement period and determining damage status in advance, the control system can predict future damage forecasts and adjust power distribution proactively to prevent excessive damage to either component, thereby extending service life while meeting power requirements.

Inventive Principle:
Principle #10Preliminary action

2Power

If the operating power of the fuel cell system is increased to meet power demand, then the power demand is satisfied, but the damage to the fuel cell system increases and service life is reduced

Engineering Contradiction:
Improveoperating power of fuel cell systemVSAvoidservice life of fuel cell system
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system performs preliminary assessment of damage status for both battery device and fuel cell system before meeting power demand. By measuring and storing operating parameters over a measurement period and determining damage status in advance, the control system can predict future damage forecasts and adjust power distribution proactively to prevent excessive damage to either component, thereby extending service life while meeting power requirements.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If only current operating situation is considered when combining output power and operating power, then the power demand is met efficiently, but the long-term service life of components is compromised due to unbalanced damage

Engineering Contradiction:
Improvepower demand satisfaction efficiencyVSAvoidservice life of hybrid drive system
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system continuously measures and stores operating parameters of both battery device and fuel cell system over a measurement period. Based on this feedback data, the control unit determines damage status for each component and uses this information to adjust power distribution. This feedback mechanism ensures that both power demand satisfaction and component service life are optimized by balancing the damage between components.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250125389A1Method for controlling an output power of a battery device and an operating power of a fuel cell system
Publication Date: 2025.04.17 AVL LIST GMBH
  • US20250125389A1 patent drawing
  • US20250125389A1 patent drawing
  • US20250125389A1 patent drawing

AI summary

The present invention relates to a controlling method for monitoring an output power (OP) of a battery device (110) and an operating poweroperating power (OPP) of a fuel cell system (120) for an electric drive device (130) of a hybrid drive system (100), characterised by the following steps:measuring and storing the operating poweroperating power (OPP) of the fuel cell system (120) over a measurement period (MP),measuring and storing the output power (OP) of the battery device (110) over a measurement period (MP),determining a battery damage forecast (BDF) at least on the basis of the measured and stored output power (OP) of the battery device (110),determining a fuel cell damage forecast (FCDF) at least on the basis of the measured and stored operating poweroperating power (OPP) of the fuel cell system (120);specifying a target output power (TOP) for the battery device (110) on the basis of the determined battery damage forecast (BDF),specifying a target operating power (TOPP) for the fuel cell system (120) on the basis of the determined fuel cell damage forecast (FCDF).