Hybrid Drive Start-Stop Control for Wear Reduction

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Solution Overview

Problem

Vehicles with hybrid drives experience high wear, fuel consumption, and uncomfortable operation due to frequent torque-load changes during start-stop operations in stop-and-go traffic, particularly with internal-combustion engines operating outside their ideal characteristic diagram.

Innovation Solution

A process for controlling start-stop operations in vehicles with hybrid drives, involving monitoring and analyzing performance parameters to automatically release and lock the electric parking brake, utilize the electric motor for starting and braking, and assist the internal-combustion engine, while activating the service brake and generator operation based on defined conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the internal-combustion engine is frequently started and stopped in stop-and-go traffic, then fuel consumption is reduced during stoppage times, but wear increases and the engine operates outside its ideal characteristic diagram

Engineering Contradiction:
Improvefuel consumptionVSAvoidwear
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The electric motor acts as an intermediary component in the hybrid drive system. During start-stop operations, the electric motor provides auxiliary torque to the internal-combustion engine, enabling smoother transitions and reducing the mechanical stress and wear on the engine during frequent starting and stopping cycles in stop-and-go traffic

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the internal-combustion engine is operated outside its ideal characteristic diagram during frequent start-stop operations, then the vehicle can respond quickly to traffic conditions, but fuel consumption increases

Engineering Contradiction:
Improveresponse speedVSAvoidfuel consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The hybrid drive system merges the internal-combustion engine with the electric motor to create a combined powertrain. During start-stop operations, both power sources work together, with the electric motor providing immediate torque response while the internal-combustion engine operates in more efficient ranges, thus maintaining quick response to traffic conditions while reducing overall fuel consumption

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If the parking brake is frequently operated during start-stop operations, then the vehicle remains stationary during stoppage times, but operating comfort decreases due to constant brake engagement

Engineering Contradiction:
Improvestationary positionVSAvoidoperating comfort
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent replaces the mechanical parking brake system with an electric parking brake actuated by an electric motor. This electric actuation system provides smoother, more precise, and quieter brake engagement and release, eliminating the harsh mechanical sensations and improving operating comfort during frequent start-stop operations while maintaining the vehicle's stationary position

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process reduces fuel consumption, increases operating comfort, and minimizes wear by optimizing the use of the electric motor and internal-combustion engine, ensuring efficient and safe start-stop operations, even in the event of brake system defects.

Implementation Method 1

an electric motor (3) for driving the vehicle (1)

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

activating a generator operation of the electric motor (3)

Methodology Applied
Scientific EffectElectromagnetic generation: Electromagnetic Induction

Data Source

PatentUS8770328B2Process for controlling a start-stop operation of a vehicle having a hybrid drive, and a corresponding vehicle
Publication Date: 2014.07.08 KNORR BREMSE SYSTEME FUER NUTZFAHIZEUGE GMBH
  • US8770328B2 patent drawing
  • US8770328B2 patent drawing
  • US8770328B2 patent drawing

AI summary

A process for controlling a vehicle start-stop operation having a hybrid drive with an internal-combustion engine and an electric motor, a service brake with an ABS and an electric parking brake, includes: determining, monitoring and analyzing performance parameters of the vehicle, the internal-combustion engine, the electric motor, the service brake and the parking brake; automatically releasing the parking brake in the case of a starting prompt because of determined performance parameters; driving the vehicle by the electric motor for the start; starting the engine by the electric motor if the engine is switched off; driving the vehicle by the electric motor and the engine; activating a generator operation of the electric motor in the case of a braking prompt because of determined performance parameters; activating the service brake; and automatically locking the electric parking brake when the vehicle is stopped after a previously definable deceleration time.