Hybrid Vehicle Driving Device Engine Startup Torque Management

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Solution Overview

Problem

Hybrid vehicles face challenges in starting the engine efficiently when switching from electric vehicle mode to hybrid mode, as the required torque increases, making it difficult to start the engine appropriately.

Innovation Solution

A driving device for hybrid vehicles that includes a transmission unit capable of changing engine speed, a rotating electric machine to supply torque for engine startup, and a differential unit connected to the drive wheels, with the transmission unit switched to a high-speed gear shift stage during engine startup, allowing for a low-torque startup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the rotating electric machine increases the rotating speed of the engine during startup, then the engine can be started up, but the torque necessary increases

Engineering Contradiction:
Improverotating speed of engineVSAvoidtorque necessary for startup
Core Design Contradiction:
SpeedVSForce

Solution Approach 1:

The transmission unit dynamically changes its transmission ratio during engine startup by switching from a low-speed gear shift stage to a high-speed gear shift stage. This dynamic adjustment allows the system to optimize the balance between engine rotating speed and required torque, reducing the startup torque demand while maintaining effective engine cranking speed

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the transmission parameter (transmission ratio) of the transmission unit during the engine startup process. By switching to a high-speed gear shift stage, the transmission ratio is adjusted to reduce the torque multiplication effect, thereby lowering the torque necessary from the rotating electric machine while still achieving the required engine rotating speed for successful startup

Inventive Principle:
Principle #35Parameter changes

2Force

If the transmission unit is switched to a high speed gear shift stage during engine startup, then the torque necessary for startup decreases, but the control complexity increases

Engineering Contradiction:
Improvetorque necessary for startupVSAvoidcontrol complexity of transmission switching
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The control system performs preliminary action by pre-determining the optimal gear shift stage for engine startup based on vehicle operating conditions. The transmission unit is switched to the appropriate high-speed gear shift stage before engine startup is initiated, ensuring that the torque necessary for startup is minimized while avoiding complex real-time adjustments during the critical startup moment

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the engine to be started up with reduced torque, ensuring efficient startup and smooth transition from electric to hybrid power sources.

Implementation Method 1

a rotating electric machine, wherein the rotating electric machine is configured to supply a torque for increasing the rotating speed of the engine at the time of starting up of the engine to the engine through the transmission unit

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS10112601B2Driving device for a hybrid vehicle
Publication Date: 2018.10.30 TOYOTA JIDOSHA KK
  • US10112601B2 patent drawing
  • US10112601B2 patent drawing
  • US10112601B2 patent drawing

AI summary

A driving device for a hybrid vehicle includes a transmission unit configured to output a rotation of an engine while changing rotating speed of the engine; and a first rotating electric machine. The first rotating electric machine is configured to supply a torque for increasing the rotating speed of the engine at the time of starting up of the engine to the engine through the transmission unit. At the time of starting up of the engine, the gear shift stage of the transmission unit is switched to an overdrive state. Thus, a torque sufficient for starting up of the engine can be supplied to the engine, and hence the engine can be appropriately started up.