Hybrid Electric Hydrogen Fuel Cell Engine with Variable Flowpath

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Solution Overview

Problem

Conventional aircraft propulsion systems face inefficiencies and increased carbon emissions due to the need for large fuel cells and batteries during takeoff and climb, and hydrogen combustion can degrade gas turbine engines, necessitating a more efficient propulsion system with reduced carbon emissions.

Innovation Solution

A hybrid electric propulsion system incorporating a fuel cell and a gas turbine engine, with a variable flowpath geometry that bypasses the combustor during non-combustor modes, utilizing electric motors to drive compressors and a fuel cell to generate power, and a sprag clutch system to manage power transfer between the turbine and compressors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional parallel hybrid engines are used with large fuel cells and batteries to handle takeoff and climb power outputs, then sufficient power is provided for all flight phases, but device complexity and weight increase significantly

Engineering Contradiction:
Improvepower output for takeoff and climbVSAvoidfuel cell and battery system complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The propulsion system is segmented into distinct combustion mode and non-combustion modes, with the combustor operating only when needed for high power demands during takeoff and climb, while the fuel cell handles other flight phases independently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fuel cell serves multiple functions: it generates electricity during cruise and descent, provides auxiliary power during takeoff and climb without requiring large batteries, and eliminates the need for a separate battery system while maintaining sufficient power for all flight phases

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If hydrogen is burned continuously in a conventional gas turbine engine to provide power, then sufficient thrust is generated for all flight operations, but turbine degradation occurs and reliability decreases

Engineering Contradiction:
Improvethrust generationVSAvoidturbine durability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The combustor operates periodically only during high power demand phases (takeoff and climb) rather than continuously, allowing the turbine to rest and cool during cruise and descent phases, thereby reducing thermal degradation and extending turbine life

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The fuel cell acts as an intermediary power source that can independently generate electricity during cruise and descent, reducing or eliminating the need for continuous combustor operation and thereby protecting the turbine from excessive wear

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If conventional electric propulsors are used during cruise and descent, then carbon emissions are reduced, but sufficient power may not be available without large fuel cells and batteries

Engineering Contradiction:
Improvecarbon emissionsVSAvoidpower availability without large energy storage
Core Design Contradiction:
Object-generated harmful factorsVSPower

Solution Approach 1:

The fuel cell serves itself by generating electricity during cruise and descent phases when combustion is not needed, providing self-sufficient power for these phases without requiring external battery storage systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes operational parameters by switching between combustion mode (high power demand) and non-combustion mode (lower power demand), with the fuel cell adapting its output to match the varying power requirements of different flight phases

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system achieves efficient thrust generation with reduced carbon emissions by optimizing power usage between combustion and electric modes, minimizing turbine wear, and providing sufficient power for takeoff and cruise phases.

Implementation Method 1

a fuel cell connected to the HP electric motor, the fuel cell configured to react the second compressed air with the fuel to generate HP electric power

Methodology Applied
Scientific EffectFuel cell reaction: Fuel Cell

Implementation Method 2

a combustor positioned downstream of the second compressor to receive the second compressed air outputted from the second compressor, the combustor outputting a first exhaust gas formed from a fuel burned with the second compressed air

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

a turbine positioned downstream of the combustor to receive the first exhaust gas

Methodology Applied
Scientific EffectTurbine: Turbine

Data Source

PatentUS12139264B2Hybrid electric hydrogen fuel cell engine
Publication Date: 2024.11.12 THE BOEING CO
  • US12139264B2 patent drawing
  • US12139264B2 patent drawing
  • US12139264B2 patent drawing

AI summary

A hybrid engine including features to meet aircraft thrust, passenger airflow, and fuel cell requirements. The engine includes a combustor burning the same fuel as the fuel cell. The engine has electric motors to utilize the power output of the fuel cell. The engine shafts have sprags to allow motors to drive the compressors and over run the turbines. The engine has variable flowpath geometry to bypass the combustor.