Hybrid-Electric Aircraft Propulsion System Acceleration Control

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Solution Overview

Problem

Conventional aircraft propulsion systems, such as turbofan jet engines, face inefficiencies in thrust management, leading to increased fuel consumption and premature wear due to suboptimal idle setpoints and clearance control in turbomachines, which affects acceleration and operational efficiency.

Innovation Solution

A hybrid-electric propulsion system that includes a turbomachine coupled with an electric machine and an electric energy storage unit, where computing devices manage fuel flow and clearance control to provide additional power to the turbomachine during acceleration, allowing for efficient and quick thrust increases while maintaining optimal operational conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the idle setpoint of turbofan jet engines is set higher to enable quick acceleration at takeoff, then the acceleration capability is improved, but fuel consumption increases and brake wear increases during taxiing

Engineering Contradiction:
Improveacceleration capabilityVSAvoidfuel consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

An electric machine is introduced as an intermediary to provide supplemental power during acceleration events. The electric machine assists the turbomachine during takeoff acceleration, enabling the engine to operate at a lower idle setpoint during taxiing while still achieving quick acceleration when needed. This mediator resolves the contradiction by decoupling the idle speed setting from the acceleration capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If clearances within turbine sections are tightened to increase engine efficiency, then fuel efficiency is improved, but the ability to quickly increase power output deteriorates due to thermal expansion constraints

Engineering Contradiction:
Improveengine efficiencyVSAvoidpower increase rate
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The electric machine serves as a mediator that compensates for the reduced power increase rate caused by tight clearances. During rapid acceleration events, the electric machine provides supplemental power, allowing the engine to maintain tight clearances for efficiency while achieving the required power increase through the combined effect of the engine and electric machine.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system dynamically adjusts the clearance parameters based on operating conditions. During steady-state operation, clearances are maintained tight for efficiency. During rapid acceleration, the electric machine compensates for the lag in power response, effectively allowing the system to operate with tight clearances across a broader range of conditions without sacrificing acceleration capability.

Inventive Principle:
Principle #35Parameter changes

3Loss of time

If the idle setpoint is set higher to enable quick acceleration, then the response time is improved, but harmful factors such as brake wear during taxiing increase

Engineering Contradiction:
Improveresponse timeVSAvoidbrake wear
Core Design Contradiction:
Loss of timeVSObject-generated harmful factors

Solution Approach 1:

The electric machine acts as a mediator that provides acceleration assistance without requiring the turbomachine to operate at a high idle setpoint. This reduces the harmful effects of high idle operation during taxiing (such as brake wear from excessive thrust) while maintaining quick acceleration capability when the electric machine provides supplemental power during takeoff rolls.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid-electric propulsion system enables efficient turbomachine operation by providing immediate power assistance during acceleration, reducing fuel consumption and minimizing wear on aircraft components, while maintaining efficient steady-state flight operations.

Implementation Method 1

providing electrical power to the electric machine to add power to the turbomachine, the propulsor, or both

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentEP3421369B1Propulsion system for an aircraft
Publication Date: 2023.09.13 GENERAL ELECTRIC CO
  • EP3421369B1 patent drawingFigure 1
  • EP3421369B1 patent drawingFigure 2
  • EP3421369B1 patent drawingFigure 3

AI summary

A hybrid-electric propulsion system (50) includes a propulsor (104), a turbomachine (102), and an electrical system, the electrical system including an electric machine (56) coupled to the turbomachine (102). A method for operating the propulsion system (50) includes operating at (302), by one or more computing devices, the turbomachine such that the turbomachine rotates the propulsor; receiving at (304), by the one or more computing devices, a command to accelerate the turbomachine while operating the turbomachine; and providing at (306), by the one or more computing devices, electrical power to the electric machine to add power to the turbomachine, the propulsor, or both in response to the received command to accelerate the turbomachine.