Hybrid Electrolyzer Operation for Hydrogen and Grid Service Trade-Offs

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Solution Overview

Problem

Existing electrolyzer plants face challenges in optimizing hydrogen production to minimize costs while maximizing revenue from grid ancillary services, as providing grid ancillary services often requires reducing hydrogen production, leading to opportunity costs and operational constraints are not adequately addressed by current methods.

Innovation Solution

A method for operating an electrolyzer plant that includes acquiring electricity and ancillary service price forecasts, determining hydrogen production and ancillary service offers based on cost and profit, and adjusting production to provide ancillary services within operational constraints, using a plant controller and computer-readable storage medium to optimize operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the electrolyzer provides upward flexibility by reducing power consumption to provide grid services, then ancillary service revenue is generated, but hydrogen production is reduced creating opportunity cost

Engineering Contradiction:
Improveancillary service revenueVSAvoidhydrogen production
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The electrolyzer system dynamically adjusts its operating mode (online, standby, offline) and load levels based on real-time electricity prices and grid service opportunities, enabling flexible transition between hydrogen production and grid service provision to optimize economic returns

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters including power consumption levels, hydrogen production rates, and ancillary service offer quantities based on varying electricity prices and grid conditions, allowing optimization of the trade-off between hydrogen production and ancillary service revenue

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the electrolyzer provides downward flexibility by absorbing excess power supply to produce additional hydrogen, then hydrogen production increases, but electricity cost increases

Engineering Contradiction:
Improvehydrogen productionVSAvoidelectricity cost
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system acquires electricity price forecasts for a pre-determined period in advance, enabling proactive scheduling of hydrogen production during low-price periods and pre-submission of ancillary service offers to capture future revenue opportunities while minimizing costs

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system adjusts electricity consumption and hydrogen production parameters based on forecasted electricity prices, increasing production during low-price periods and reducing production during high-price periods to optimize the balance between hydrogen output and electricity cost

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the electrolyzer operates with fixed hydrogen production schedules, then operational simplicity is maintained, but flexibility to provide grid services is limited

Engineering Contradiction:
Improveoperational simplicityVSAvoidgrid service flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The system continuously monitors electricity prices, grid service opportunities, and operational constraints, using this feedback to dynamically adjust hydrogen production schedules and ancillary service offers, enabling adaptive optimization while maintaining automated operation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The electrolyzer system is designed to perform multiple functions including hydrogen production, providing various ancillary services (frequency regulation, operating reserves, spinning reserves), and responding to different grid conditions, making it a versatile asset that can adapt to diverse operational scenarios

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables electrolyzer plants to operate flexibly, minimizing hydrogen production costs and maximizing ancillary service revenue by adjusting production to meet grid demands efficiently, ensuring compliance with operational constraints and enhancing revenue generation.

Implementation Method 1

hydrogen can be produced by splitting water into oxygen and hydrogen using electricity in an electrolyzer plant

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentEP4625277A1Method for operating an electrolyzer plant, electrolyzer plant, medium and computer program product
Publication Date: 2025.10.01 HITACHI ENERGY LTD
  • EP4625277A1 patent drawingFigure 1~2
  • EP4625277A1 patent drawingFigure 3
  • EP4625277A1 patent drawingFigure 4

AI summary

The present disclosure relates to a method for operating a hybrid electrolyzer plant, an electrolyzer plant, a computer-readable storage medium and a computer program product. The method for operating an electrolyzer plant comprises acquiring an electricity price forecast in a pre-determined period, at least respective one ancillary service price forecast in the pre-determined period for at least one of the plurality of predefined ancillary services, and technical operational constraints of the electrolyzer; and determining a hydrogen production of the electrolyzer and an ancillary service offer in the pre-determined period, at least based on a hydrogen production cost in the pre-determined period, an ancillary service profit, and the technical operational constraints of the electrolyzer, wherein the ancillary service offer includes at least one ancillary service to be provided to the electrical grid.